@epicyclo
@teethgrinder
To cut a really long story short.
We could not get our frames made in the UK, we tried a dozen different fabricators over 14 months including motorbike builders, engineering companies and small machine shops. The UK could not produce aluminium alloy frames to a good quality in any capacity.
The prototypes were easy to build as I used the facilities at the University of Northumbria, bribing the engineering department with whiskey to cut/mitre the tubing, and a welder in the 3-D design department with beer. We had a large Alcan distributor up the road, so I could walk in and buy 6082 T-6 off the shelf. I did the heat treatment myself in the engineering building. But this was not suitable for production.
We ended up working with a factory in Cairns, Australia, that had built a good reputation for contract work for a number of other brands including Ozziroo and Living Extreme (the first ‘mail order’ direct bike brand in the USA). The bike in the photo below is a sample frame they sent over to the UK for me.
I went to Cairns for a few weeks to sort out production which included our own tubeset, and everything looked good until our production frames failed to arrive on time, and phonecalls to the factory went unanswered.
During this time I was finishing my industrial design degree and built the prototype “D3” bike in the UK.
We employed a local solicitor to visit the premises in Cairns and found out that the owner had disappeared with our money, and money from the other 4 brands he was working with. The cost of attempting to trace the owner and recover our money was deemed to be too high.
During all these production troubles we had been running our Factory Race team with the Weavers, Adam Robertson and myself and test rider Chris Markie, but this was costing a small fortune and we had trouble keeping things running.
Bombproof Bikes Ltd. ended up in administration as we ran out of time and money; I moved back to London and my business partner concentrated on his financial services business.