Kayak – Are all the individual pieces for those stars the same?
Do you just set up a jig to cut our a large batch and then pin them together as required?
Yes, all exactly the same. The sizes I used give you a star of around 250mm diameter.
I copied the star from a picture someone sent me, working out the sizes in sketchup.
Not my design at all.
Not sure if you’ve got a table saw, but the way I did it was to clamp a false table to the Crosscut carriage(just a rectangular piece of 18mm mdf)
Then slide forwards and cut the false table so you know where the blade is.
Set up a bevel and pin an offcut to the false table to give you a cut angle of 36 degrees.
Cut a gazillion pieces.
Then pin another false fence down at 72 degrees, slide your piece in to cut the other end at the correct length and set up a stop so you can repeat it.
Cut a gazillion pieces.
I then cut a tiny chamfer all round both sides on a palm router table.
I then pinned two strips to a board at 36 degrees for my assembly jig.
Take one piece and lay it in, take the next piece, glue it and pin it to the first at the angle.
Repeat 5 times.
Using the jig again, glue and pin all 5 pairs.
I used nice fine 23 gauge pins so fairly discrete and on the back only.