1997 Orange O2 – Cracked along head tube / downtube weld a just before the warrenty ran out. Replaced with…
2000 Orange evO2 – Cracks top and bottom of drive side chainstay, and the bottom of the none drive side. Had never seen a frame crack along the length of a tube before. It was 10 years old by this point, and was being used as a winter hack. I now clean the mud off more often.
2008 Cotic Soul – Cracked head tube either side of the hole that lines up with the down tube. Flakey paint and a fine black line perpendicular the the weld looked a bit strange until I took the forks out. Replaced under warranty, Paul at Cotic said that it was a very strange palce to see a failure.
2005 Orange 5 – Managed to kill this twice. Cracked on the seat tube/BB weld with about 2 weeks left ont he warranty. Orange repaired it and gave it a new paint job without any fuss. It lasted another 3 1/2 years before going in the same place again, but on the opposite side of the tube. Closer inspection lead to me finding 2 more cracks in the swingarm. Orange sorted me out with brand new frame on their crash replacement scheme with a much bigger discount that I expected given the age of the old one.