Home Forums Bike Forum Wrong gear combination results in broken carbon frame :-(

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  • Wrong gear combination results in broken carbon frame :-(
  • bencooper
    Free Member

    I can see now why the shop are not interested in doing anything. The Argon warranty only applies if the bike is built by an Argon dealer.

    Yes, and this topic is a perfect example of why.

    Of course a warranty is on top of your statutory rights – if the frame failed because of a manufacturing defect you’d be covered. But it didn’t – it failed because of an error by the person who built it. So unfortunately it’s entirely your fault and the manufacturer is under no obligation to do anything.

    If they’re nice, though, and you are completely honest with the they might help out with a reduced price on a replacement frame or something.

    flanagaj
    Free Member

    If I had known that the manufacturers warranty was null and void if I built the bike myself when I bought the frame then I would have either asked the shop to build the bike or I would have looked at another brand of frame. Otherwise, you have no come back what so ever if the frame fails due to a manufacturing defect. That is very poor

    bencooper
    Free Member

    I’m not an expert on carbon road frames, but it’s far from unusual for manufacturers to require a dealer to build the bike to activate the warranty.

    scotroutes
    Full Member

    Not so. A warranty would still cover a manufacturing defect. It just wouldn’t cover breakage caused by poor user setup.

    glupton1976
    Free Member

    Micheal mcc – unless he has a triple then big front big back is on a double is not a no no – even more so if he is on a compact

    There was a rider in the Giro TT stage the other day riding in big to big – commentator mentioned it. Surely if the pros do it….

    TiRed
    Full Member

    Never had an issue with big to big. It’s just 1×10 (x2). I’m with the OP on the frame warranty self-build issue though – A manufacturing defect is just that, regardless of who builds the bike. And talking of which, a very well-respected bike dealer in London conducted a £320 full service rebuild on a club mate’s nice bike, and 25 miles into today’s club ride the crank fell off! Fortunately it’s Octalink, and I refixed it, but really!

    OP, I’d get the frame fixed, and if the chain really was too short, chalk it up to experience, I’m afraid.

    boblo
    Free Member

    When did big/big and small/small become OK then? It’s ingrained into my remaining neuron not to….

    glupton1976
    Free Member

    When did big/big and small/small become OK then? It’s ingrained into my remaining neuron not to….

    It has never not been ok.

    http://sheldonbrown.com/derailer-adjustment.html#chain

    Shimano say big to big with two spare links.

    Haze
    Full Member

    Still use big-big on occasions, for short spells where going onto the small and shifting on the back just doesn’t seem worth it if I’m going to shifting back any time soon.

    Don’t think I’ve ever used small-small.

    TiRed
    Full Member

    When did big/big and small/small become OK then?

    When compacts became popular. Never used small/small, but big/big and a trimming FD is fine.

    sweepy
    Free Member

    I’m lost now, Glupton, your link seems to disagree with you

    If the chain is too short, it will be at risk for jamming and possibly ruining the rear derailer if you accidentally shift into the large-large combination. Never run with a chain that is too short, except in an emergency.

    If the chain is too long, it will hang slack in the small-small combinations. You should never use those combinations anyway,

    Singlespeed_Shep
    Free Member

    I’m with the OP on the frame warranty self-build issue though – A manufacturing defect is just that, regardless of who builds the bike

    most components/frames have it, Its to stop people fitting parts incorrectly or ones that are unsuitable. If the parts broke through their intended use then no problems.

    If they didn’t carbon road frames would weight a tonne to be prepared for people fitting Rockshox Boxxers to handle a few pot holes on the route to work.

    boblo
    Free Member

    George’s Link to Sheldon is about set up not use. It’s always been wise to set up a chain to cope with big/big – just in case. However, using the extremes has ‘always’ been frowned on as it puts the chain through a big zig and accelerates wear. How has that changed by using a 34/50?

    This doesn’t make sense. Using the extremes is usually a sign of someone with zero mechanical sympathy and/or a novice.

    TiRed
    Full Member

    How has that changed by using a 34/50

    Because compacts replaced triples, and the chainrings could interfere with the chain more on a triple. A compact is really a 1×10 with a bail out. Hence the small 34T combined with angle to small/small means it is a no-no as it may interfere with the outer chainring. On the big ring, the flexibility of modern chains, ramping and trimming of the FD mean that all 10 gears are available on a 50T.

    trail_rat
    Free Member

    ever tried doing the compact shuffle on a 20% gradiant ? – that is dropping to 34 and trying to get the chain down the block quick enough that your legs dont propel you into a wheelie.

    Different if your recreationally riding mind you…… lets be honest – its just like having 1 x 10 twice….. a triple i can buy it creates a big angle….. but on a double the difference is miniscule.

    compacts are terrible devices anyway. When i build my own bike instead of using jaynes handmedowns itll have 53:39 on it.

    njee20
    Free Member

    The smaller rings mean a less acute angle too. I know when I go big/big on mine (53-27) it’s quite a sharp angle, whilst the newer Madone I rode at the weekend was far happier (50-28).

    clubber
    Free Member

    A few thoughts.

    – To me, the damage looks consistent with a chain that’s locked up (due to being too short), then driven the mech into the spokes (as it’s twisted) and in turn then compressed/bent the chainstay as the rear wheel has tensioned the chain to the point of failure. The forces involved in this sort of thing are really quite high so the snapped stay is no suprise. I’ve seen very chunky alu frames bent after this sort of mishap.

    – Big/big, small/small isn’t advisable, recommended or particularly efficient but I find that riders can get very stupid when tired (and this definitely includes me!) and choose bad gear combos hence why bikes should be set up to able to do big/big without expensive mishap!

    – Carbon can be repaired and this damage is most likely not too complex to fix by someone like http://www.carboncyclerepairs.co.uk/index.html

    – This is not a warranty claim so don’t piss off your LBS by claiming it is. By all means ask about what they can do (which would hopefully include a trade + VAT replacement) but don’t expect anything free.

    boblo
    Free Member

    Mmmm ok. This has passed me by.

    The triple/double comment above is just a red herring. Extreme combos were avoided regardless of how many chain rings there were/are.

    Sorry for my continued scepticism, this just sounds like a change to custom and practice due to the disposable nature of, well, everything <sigh>.

    trail_rat
    Free Member

    do you have 1 x 10/ 1 x 9 on your mtb .

    what positions your ring in …. the middle or outer ?

    if its the middle i hope you avoid the bottom three cogs….if its the outer i hope you avoid the top 3 😉

    boblo
    Free Member

    Trail rat. The context is road (2×10 though I run 3×9 on tourers/tandems). All my MTB’s still run 3×9. Remember, I am a Luddite 🙂

    clubber
    Free Member

    I have 1×10 but I still wouldn’t deliberately use big ring with the two or three biggest sprockets just because it’s not particularly efficient – I’d rather shift to the small chainring then and given how well front chainrings shift now, I don’t really see the issue. YMMV of course.

    1×10 is ok for me because you get some payback for the lack of extra chainrings.

    boblo
    Free Member

    Somebody quoted Sheldon Brown up there ^

    I’ll see you and raise you….

    http://www.sheldonbrown.com/gears.html

    “Try to avoid the gears that make the chain cross over at an extreme angle. These “criss-cross” gears are bad for the chain and sprockets. Especially bad is to combine the inside (small) front sprocket with the outside (small) rear sprocket. This noisy, inefficient gear causes the chain to wear out prematurely”.

    trail_rat
    Free Member

    ok so doing the sums

    if im approaching the big end of the block in the 50 and drop down to my 34, i then need to drop 6 gears at the back to get the same gear at the same time or i end up being spat out the back on the climb….or spinning like an absolute loon – ive yet to do a race though where ive needed the 34.

    the 34:12 is a non issue …. i tend to find im going down a steep hill on the otherside of a steep climb (if its made me drop to a 34 its steep) and ill shift everything while recovering.

    if we werent supposed to use 50:25 then why does the front shifter have a trim to allow us to 😉 YMMV but your bike should not explode into shards of carbon like this because you used 50:25 or even 50:28 (with appropriate mech)

    crikey
    Free Member

    if im approaching the big end of the block in the 50 and drop down to my 34, i then need to drop 6 gears at the back at the same time or i end up being spat out the back on the climb….or spinning like an absolute loon.

    There is a point at which the change can be a faff, but looking ahead, up the road can help, as can looking at the gears others are riding.

    They’re your tools, and you know what folk say about blaming them.

    clubber
    Free Member

    I haven’t got a gear table to hand but I just don’t find that – I usually reach about 4th from the biggest at the back then shift to the 34 on the next change down and up maybe a couple? Three possibly? certainly not 6!

    FWIW, surely you’re not racing on a 34/50 compact? I’d want closer ratios if I was racing a compact (50).

    clubber
    Free Member

    or do you mean that you’re effectively racing on a 1x (because you only ever use the 50)?

    boblo
    Free Member

    but your bike should not explode into shards of carbon like this because you used 50:25 or even 50:28 (with appropriate mech)

    Sorry Trail Rat, that did make me smile considering the context of the thread 🙂

    Enough, I understand your point about running up and down the block to get the same gear (or presumably the next one up/down) but I don’t do that or get spat anywhere as I don’t race. I preempt a bit more like Clubber, that’s probably why it isn’t an issue for me.

    It’s a strange contradiction, transmissions are supposed now to be much less ‘sturdy’ than days of yore with 10 and 11 speeds and skinny chains and yet we now advocate using them less sympathetically.

    clubber
    Free Member

    It’s a strange contradiction, transmissions are supposed now to be much less ‘sturdy’ than days of yore

    Yeah but that’s a myth IMO…

    boblo
    Free Member

    Wah! Two myths busted in one day. Nooooooo……..

    trail_rat
    Free Member

    thats depends wether your looking for the same gear or a gear near what you had and are comfortable with.

    my gear tables says its at least 5 gears down the block – maybe 6 depending on what jumps i have , i dont remember when i drop to 34 to get the same.

    yep i effectively race 1 x 10 as the compact is the work of the devil. the 34 just feels so labouring – and thats from a spinner…..I have a compact as i dont race much at all on the road and use the hand me downs from the mrs’ racing bike – she needs a compact.

    I have 53:39 on my good TT bike ;)- its also going to be 1×10 shortly….. no need for the inner ring on that at all.

    Sancho
    Free Member

    So what’s happening to the OP, I’m not bothered about the arguments about what gears you can can’t run, if you have two on the front and then on the back then you can run any combination.

    But if I am correct is this a case of the OP buying a frame, putting too short a chain on it, not setting the B tension screw properly, riding it, chain running tight, mech catching cassette, locking wheel, which then transmits force to frame under load and crushes the driveside chainstay?
    but shop wont warranty as it’s not a manufacturing defect?
    OP then wants to reverse the story and say frame broke causing damage.

    The OP isnt that well known cyclist Emma Way is it?

    Sancho
    Free Member

    Oh and I suppose it’s the LBS’s fault also

    bencooper
    Free Member

    I think people are arguing at cross purposes – big-big isn’t good practice, but the bike should be set up to use it.

    Using big-big and small-small isn’t a great idea* because it means the chainline is far from straight (so the chain rubs on mechs, efficiency is less, etc), and those ratios aren’t usually much use anyway.

    However, every bike should be built so that big-big can be used because, if the chain is too short, the consequences can be very expensive.

    *On recumbents with a much longer chain run, it’s not an issue.

    cookeaa
    Full Member

    I suppose the mech jamming and locking the rear wheel translated in to sudden rather high torque loading of the rear end of the bike…

    I have had a similar thing happen to me on an aluminium road frame, simply coasting downhill so just soft pedaling to change gear, then just the loading created by a rear wheel eating a mecha at ~40mph and locking up – knackered the wheel, spangled the mech and bent the replacable hanger, but the frame itself was fine so like you say a ~£20 hanger and all was well again…

    Perhaps a Carbon frame would not have survived this, perhaps the lack of a sacrifical mech hanger did make the situation worse for the OP? hard to really estimate…

    It’s not so much an issue of frame-snapping ultra-torque applied at the pedals as some of you seem to think, but forwards inertia of bike + rider(~100kg @ ~20+ mph?) very suddenly being converted to rear wheel/triangle mangling, laterally applied torque @ ~90degrees to the direction of travel…

    I’d give some serious thought to doing the repair, apparently you have no warrantee anyway so what is there to lose? It would be a handy learning exercise IMO.
    But take a good look at all the other tubes in case there is other, un-revealed damage to the frame. Especially the other 3 stays and perhaps at the Downtube/BB junction, there might be more repairs required than just the obvious snapped stay…

    boblo
    Free Member

    bencooper – Member
    I think people are arguing at cross purposes – big-big isn’t good practice, but the bike should be set up to use it.

    Using big-big and small-small isn’t a great idea* because it means the chainline is far from straight (so the chain rubs on mechs, efficiency is less, etc), and those ratios aren’t usually much use anyway.

    However, every bike should be built so that big-big can be used because, if the chain is too short, the consequences can be very expensive.

    *On recumbents with a much longer chain run, it’s not an issue.

    100% my view. BTW when does a civilised discussion become an argument? 😉

    clubber
    Free Member

    When the first insult it thrown.

    You muppet!

    shermer75
    Free Member

    boblo
    Free Member

    …..

    It’s time to play the music
    It’s time to light the lights
    It’s time to meet the Muppets on the Muppet Show tonight

    It’s time to put on make up
    It’s time to dress up right
    It’s time to raise the curtain on the Muppet Show tonight

    🙂

    cookeaa
    Full Member

    I don’t think the OPs gear selection matters much at all TBH.

    Like he said, he was at the bottom of a hill, just starting to climb, flicked a gear and the failure occurred, I assume therefore he was carrying a bit of speed (inertia) from the preceding flat or descent?

    people think in rather linear terms when it comes to bikes as structures, but they are anything but linear, I bet the rear wheel suddenly locking threw the OP forwards/over the bars(?) that’s because his body and most of the bike had inertia, the rear wheel being locked had the effect of arresting that rather rapidly.

    almost all of that energy was converted into tension/torque applied about the rear axle, the rear wheel in effect becomes a fixed lever, the application of all this loading is offset to one side (Drive) so a proportion of it is translated as if a lateral force were being applied to the wheel (had the drive-side end of the QR jumped out a little in the dropout when you took it out OP?).

    So you get a pretty significant tensile loading of the stay (not compression) combined with a high torsional load, you’re pulling and twisting it using your body’s entire mass and forward speed all at the same time.

    The effect on the frame was a bit like trying to land a 6ft double and casing the landing sideways, except on a composite road bike, so funnily enough the stay snapped…

    glupton1976
    Free Member

    Can you give me that in English now please?

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