More recently I did a little custom job on a folding pocket knife I bought. It had ramshorn scales, which I didn’t much like, so I set about constructing new ones:
I found two thin sheets of Striped Asian Ebony at Knife-UK, for making new scales for a fixed blade knife, which were ideal, and only cost £3, the knife I had only required half of one sheet! The biggest problem was that the manufacturer used T6 bolts to hold the horn scales, three of which came out, but one refused to budge. Tried everything, down to drilling the head out, prising the scale off, and cutting a slot, using pliers to grip the remaining bit of screw, nothing would budge it.
Resorted to filing it smooth, taking the knife to an engineering company, and asking them to carefully drill it out and re-tap it! Cost me £15, but worth it.
Got some red fibre lining sheet to glue to the new wood scales, found some stainless M3 cap-head bolts from a model engineering company, countersunk the scales as best I could with my very limited facilities, and this is the finished result:
[/url] image[/url] by CountZero1[/url], on Flickr[/img]
[/url] image[/url] by CountZero1[/url], on Flickr[/img]
[/url] image[/url] by CountZero1[/url], on Flickr[/img]