Not much to update, more a plea for help. Ive been losing weeks on these sodding doors. A real fiddle rebuilding each one with new channels and seals, but having to work the GRP a fair bit because they’re not manufactured particularly accurately. ANd hanging them has been a right pain in the arse. But I think I might have found out why…
The bulkhead has come back generally very good but since the A pillars all needed repairing there’s part of me thinking that the hinge mounting points aren’t quite where I need them to be.
There’s not a lot of adjustability in the door hinge at the best of times, but I need to get my doors at least another 5mm up off the sill. See pics – red markers are hinge hole centres.
What’s my best plan of attack? Im pretty certain I cant modify things at the door end – the spigots in the door frames leave no room for manoeuvre.
The J-nuts are limited by their fold line – i.e. even if I elongate the bolt hole, I also need to rework the square j-nut port as well to be able to centre the j-nut on the desired marker. It’s not easy space to work on either as it’s pretty hard metal. I have the exact same problem on the O/S too.
Any ideas guys?
In the meantime, the seats are in, the roof lining refitted and the last of the auxilliary lighting connected as well as the rear view camera.