• This topic has 16 replies, 13 voices, and was last updated 4 years ago by tthew.
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  • Slide out tray for bikes in van garage – need sliding rails
  • unclesomebody
    Free Member

    I’m looking at building a slide out tray for the bikes in the garage of our van. The basic idea is pretty simple and I see no major issues… apart from the cost of sliding rails!

    I’ve found these: https://www.gsf-promounts.com/container-red-base-mount-config-a/

    I’d order the 1473mm length ones but they are £350! Does anyone have any knowledge on alternative sources of sliding rails which are robust enough but also cheaper?

    in case you have no idea what I’m on about, it’s like this:
    tray

    joshvegas
    Free Member

    I’m sure @trail_rat made smething for his van that cost about 50p and untilised bearings. looked for it but i can’t find it now

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    fruitbat
    Full Member
    tthew
    Full Member

    Oh yeah – that’s my slide out bike rack. I’ll take some detailed photos for you OP and post here or PM you. Give me half an hour.

    Edit – you don’t get a telescopic slide like that in the photo above, but cost was about 40 quid, not £190. 😳

    onehundredthidiot
    Full Member

    Tthew that’s exactly what I’m looking for too. Can I get eyes on and any info. Cheers.

    trail_rat
    Free Member

    I used skateboard bearings, bolts washers and nylocs attached to a wooden frame , and 25*25 box section attached to the drawerwith Tek screws.

    Works grand.

    tthew
    Full Member

    OK, I’ll admit, I used trail_rat’s idea, but on mine the bearings are on the bed and the rails are fixed to a pair of cross-braces that are as wide as the van, so don’t need any bolting down or anything. This is it slid away.

    null

    The big fat peg at the back locates in a hole in one in the rear cross brace to stop it sliding back and forward under braking, it’s a bit of old brush handle.
    null

    I think this image makes it fairly clear how it works, this pair of bearing run up and down the channels. There’s a pair at the back because when it’s slid out, these are taking the weight of the both bikes, The bearings will take it easy, but I didn’t want the mass to split the plywood base. That’s the reason for the alloy channel reinforcement too, which is packed out nice and tight with tin can shims because I couldn’t get quite the right size.

    null

    There’s only one bearing at the far end, that’s just balancing the weight really, so not much force there. Below are the bearings, you can see the the outer diameter of the bearings is fairly snug in the channels.

    null

    The channel is known as Unitstrut, although I got a knock off from CEF because it was cheaper. The lightweight 1.5mm gauge stuff would be plenty strong enough, but I didn’t realise they made such a thing before I bought the bearings suited to the 2.5mm heavier strut 🙄 Unistrut
    Hope that helps, send me a message if you need any more info.

    P20
    Full Member

    I’m liking this 👍🏻

    Ive been thinking about creating a slide out system for getting the kayaks off the roof of the van. Some great ideas, thank you

    notlocal
    Free Member

    @P20,go have a chat with your local water fairies, and ask if they can show you the ladder system on the pumps. Simple but very effective.

    duncancallum
    Full Member

    What about server racks?

    stumpy01
    Full Member

    Accuride drawer slides are fairly reasonable, although not sure if they do any that have the sort of extension you need.

    unclesomebody
    Free Member

    Thanks for the detailed responses. VERY helpful.

    I looked at accuride drawer slides too, they’re about the same cost once you factor in the mounting brackets, but they do go up to 1500mm extension (with a 250kg capacity).

    Will post pictures once I’m done figuring out what’s going to work best although if the van conversion has taught me anything it’s that I always undervalue labour time when comparing options!

    nedrapier
    Full Member

    Low tech solution: you could just have a set of bearings (in/on eg skateboard wheels) on the inside end of the rack and a couple of flip down legs on the other end. Less engineering, less time, less cost, just more weight on your arm as you pull it out.

    landy5277
    Free Member

    I actually recently finished one of these things. It’s super useful. We got a new van and it was hard to always drag the bikes in and out of it. So we decided to do something like a slide-out tray for them. It was kind of hard to figure out where to start at first. We decided to look for a good stable mechanism that would not glitch or get stuck (I mean you wouldn’t want that) so we went online and started researching. We combed through a lot of options but decided to go with a German linear guides (or linearführung as they call it). My hubby is German so it was a pride moment with him. Plus he kept insisting that German mechanisms are the best out there. I gave in and we installed those. It’s been working well so far. Hopefully it will continue to do so.

    tthew
    Full Member

    Nice, the proper solution. How much did they cost though? How much extension do you get?

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