Cerakote: Harder, Better, Faster, Stronger?

by 118

Apologies to Daft Punk for the headline. Cerakote is cheaper than most paint jobs but claims to be lighter, corrosion resistant and more resistant to abrasion. Will Cerakote be your next respray?

Over to Matt from Cerakote Up North to explain things further…

Cerakote is an ultra thin film technology that is in a paint form. The base of the paint is a solvent, this is the carrier of the ceramic particles in the paint. When we spray the paint – through very professional high quality Iwata LPH-80 spray guns – the solvent evaporates as the particles hit the part being coated and a 25 to 40 micron coating is left on the part.

What are some other benefits?

Over 200 colours. Plus any colour can be mixed with any other colour for custom applications.

Metallics and clear coats plus Cerakote FX (which is a metallic or pearl powder added to the paint) can achieve even more customisation, plus stencilling and Ombre designs.

Only 25-40 microns so it is four times thinner than powder coat. This means parts are given a coating that shows all the machined detail and welds etc. Plus Cerakote is three to four times lighter than powder coat.

In a corrosion test Cerakoted stainless steel outlasted plain stainless steel in a salt chamber by over 2,000 hours (24 hours versus 2034 hours).

Cerakote also outlasted any other coating in an abrasion test. And impact tests (being shot with rubber slugs from shotguns at point blank range) did not result in any cracking, even though the panels themselves bent and warped.

This frame was originally pink, the customer fancied a change and picked the Lollipop purple with black logos (logos are decals added by the customer) We turned this around within two days as the customer had a race meeting they wanted to attend on the newly finished bike.

Go on then. How much?

The custom Cerakote frame above cost the customer £330. That’s one coat of Cerakote on the frame and swingarm including the crank refurb and Cerakote in a second colour. No primer, no lacquer, one good coat (50 microns), all threads were coated, stem area, headstock, swingarm pivots, bottom bracket area.

cerakote.com

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Orange Switch 6er. Stif Squatcher. Schwalbe Magic Mary Purple Addix front. Maxxis DHR II 3C MaxxTerra rear. Coil fan. Ebikes are not evil. I have been a writer for nigh on 20 years, a photographer for 25 years and a mountain biker for 30 years. I have written countless magazine and website features and route guides for the UK mountain bike press, most notably for the esteemed and highly regarded Singletrackworld. Although I am a Lancastrian, I freely admit that West Yorkshire is my favourite place to ride. Rarely a week goes by without me riding and exploring the South Pennines.

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Home Forums Cerakote: Harder, Better, Faster, Stronger?

Viewing 40 posts - 41 through 80 (of 118 total)
  • Cerakote: Harder, Better, Faster, Stronger?
  • chipps
    Full Member

    Isn’t it lighter than powdercoat and wet paint too? I know that’s why some pro-road frame makers have been looking into it.

    Rubber_Buccaneer
    Full Member

    Cerakote does look good and I’ve wondered just how durable it really is, certainly I was surprised to see 76Projects offering it on their enduro Garmin mounts. That will be a test. I’m almost tempted to buy one as a relatively cheap way to see how it fares in what must be one of the worst places on a bike aside from crank arms

    Enduro Computer Mount

    mashr
    Full Member

    Unite have been offering it on pedals, stems and other parts too. Be very interesting to see how the pedals stand up (from rubbing rather than impacts)

    cerakote_up_north
    Full Member

    so whats the crack… i send you my frame with everything removed and you paint it?

    Does it go over the existing paint? or strip back to bare then painted?

    If there is any damage to the frame, chips, scuffs etc are you able to fill/fix those?

    And is there a pallet of colours to browse?

    The frame should be stripped down completely, we will then drop it off at a chemical stripping company local to us. This removes all the grime and old paint.

    We then prepare the frame by bead blasting it with 100 grit aluminium oxide media, this is a very fine media and is only used to give a key to the metal, it does not remove any material.

    Then the frame is sprayed with the 1 or 2 coats of Cerakote, left for a while for the solvents to evaporate and then baked in an oven for a set amount of time to cure. This is H series, E series, V series (this process takes 1-2 hours cure)

    For C series Cerakote this is an air dry cure that it moveable in 24 hours but takes 5 days to fully harden.

    Chips and scratches cannot really be touched up, paint touch up pens rely on sticking to the edges of the paint that is still there but Cerakote is ceramic and once cured paint wont stick to it, even Cerakote wont stick to Cerakote.

    Ceramic coatings are tougher than paint but far thinner this is the beauty of Cerakote, it gives a vibrant UV stable hard coating that protects the material underneath from pretty much anything it will come into contact with.

    For a scratch or chip to be repaired on a painted surface you need to rub down the area around the damage to give the paint something to stick to so you end up doing alot more work than the size of the chip/scratch (to do a proper job)

    Cerakote as mentioned above might chip or scratch but wont allow water ingress so the area will not continue to chip further as the surrounding coating will not haze or fracture under the surface.

    It is why the Military use Cerakote on almost all there weapons, gear and vehicles as its designed for harsh enviroments.

    cerakote_up_north
    Full Member

    Isn’t it lighter than powdercoat and wet paint too? I know that’s why some pro-road frame makers have been looking into it.

    Yes as it is 1 coating usually of 25-40 microns, NO PRIMER, NO LACQUER

    Powder coat is at least twice as thick and upto 4 times depending who applies it.

    So the weight of the coating is marginal, when you can coat a nut and a bolt and they still screw together but the Cerakote stays on then you know the coating is ultra thin but strong!

    cerakote_up_north
    Full Member

    Unite have been offering it on pedals, stems and other parts too. Be very interesting to see how the pedals stand up (from rubbing rather than impacts)

    Rubbing and abrasion are where Cerakote excel, Impacts like anything could compromise any coating, although Cerakote flexes rather than cracks in heavy impacts.

    What the video link above, they shoot an oil drum coated in MC5100 cerakote with a shotgun slug and it bends but does not crack the coating. Lots of videos on youtube showing Cerakote outperforming different finishes for impact, corrosion and abrasion.

    cerakote_up_north
    Full Member

    A link to lots of testing:
    https://www.cerakote.com/resources/testing

    v7fmp
    Full Member

    The frame should be stripped down completely, we will then drop it off at a chemical stripping company local to us. This removes all the grime and old paint.

    We then prepare the frame by bead blasting it with 100 grit aluminium oxide media, this is a very fine media and is only used to give a key to the metal, it does not remove any material.

    Then the frame is sprayed with the 1 or 2 coats of Cerakote, left for a while for the solvents to evaporate and then baked in an oven for a set amount of time to cure. This is H series, E series, V series (this process takes 1-2 hours cure)

    For C series Cerakote this is an air dry cure that it moveable in 24 hours but takes 5 days to fully harden.

    Chips and scratches cannot really be touched up, paint touch up pens rely on sticking to the edges of the paint that is still there but Cerakote is ceramic and once cured paint wont stick to it, even Cerakote wont stick to Cerakote.

    Ceramic coatings are tougher than paint but far thinner this is the beauty of Cerakote, it gives a vibrant UV stable hard coating that protects the material underneath from pretty much anything it will come into contact with.

    For a scratch or chip to be repaired on a painted surface you need to rub down the area around the damage to give the paint something to stick to so you end up doing alot more work than the size of the chip/scratch (to do a proper job)

    Cerakote as mentioned above might chip or scratch but wont allow water ingress so the area will not continue to chip further as the surrounding coating will not haze or fracture under the surface.

    It is why the Military use Cerakote on almost all there weapons, gear and vehicles as its designed for harsh enviroments.

    cool, thanks for the info.

    In regards to chips etc, i was meaning on my existing frame. I have had a few rock strikes which have disturbed the top layer of carbon. Do you have the ability to fill/fix/smooth this over before the cerkote? or is this something i would need to get done before sending it to you?

    And is this a good place to look at range of colours….. https://www.cerakote.com/shop/cerakote-coating

    cerakote_up_north
    Full Member

    Can you repaint carbon frames?

    Nickc – Yes we can Cerakote carbon fibre, plastics and polymers

    cerakote_up_north
    Full Member

    @nixie

    @cerakote_up_north Not bike related (car) however how is the colour match between plastic and aluminium parts (coated in the same colour)? Do they come out indistinguishable? Is there any texture to the finish (or can there be)?

    We would be able to test the parts you need doing to match, Cerakote requires a lightly bead blasted surface to adhere to so this is the texture you end up with, its a very tactile, premium surface feel.

    inbred853
    Full Member

    I had my polished “Jones” modded XTR 960 cranks cerakoted @ 12 month ago as they didn’t take long to look bad after a clean. The axle was also done and this has not affected the fit through the BB bearings, finish is as it was 12 months on.
    Also had my new frame cerakoted, certainly a lot lighter than paint or powder coating. Time will tell if it will stand up to wear and tear, although its a road/gravel build, so I wouldn’t expect the same level of abuse as a mountain bike.

    sharkattack
    Full Member

    Sharkattack – watch this;

    OK I’m convinced!

    Also, that Airdrop is exactly what I’m talking about but sadly the wheels are too small. If I can ever afford another Geometron then clear Cerakote will be top of my list for a finishing touch.

    cerakote_up_north
    Full Member

    cool, thanks for the info.

    In regards to chips etc, i was meaning on my existing frame. I have had a few rock strikes which have disturbed the top layer of carbon. Do you have the ability to fill/fix/smooth this over before the cerkote? or is this something i would need to get done before sending it to you?

    And is this a good place to look at range of colours….. https://www.cerakote.com/shop/cerakote-coating


    @v7fmp

    I would like to see this and hopefully we would be able to find the answer, carbonfibre is basically material or strand either pre-preg with resin or as a wet layup. I am sure an MTB frame will be pre-preg so i cant see why we couldnt add a small amount of resin to fill the chips and then a light sand over before Cerakote. The frame could be masked anywhere you dont want the cerakote to cover.

    If i was doing this for you I would be asking Cerakote in UK and USA for their opinion too so that we did the best job possible for you.

    cerakote_up_north
    Full Member

    @inbred853

    I had my polished “Jones” modded XTR 960 cranks cerakoted @ 12 month ago as they didn’t take long to look bad after a clean. The axle was also done and this has not affected the fit through the BB bearings, finish is as it was 12 months on.
    Also had my new frame cerakoted, certainly a lot lighter than paint or powder coating. Time will tell if it will stand up to wear and tear, although its a road/gravel build, so I wouldn’t expect the same level of abuse as a mountain bike.

    Interesting, and it is definately lighter than paint or powder. People need to see it, its not indestructible (nothing is) but its light, hard, takes impact and abrasion, looks awesome and has a prestige premium feel to it. Plus its better than 2K paint and not half as expensive!

    cerakote_up_north
    Full Member

    @v7fmp

    I think a carbon frame would only require the bead blast process to give it a key. I would be asking questions though to make sure we did the best job

    v7fmp
    Full Member

    @cerakote_up_north – ok good stuff. Sounds promising. I will have a think and be in touch if i need any more info.

    inbred853
    Full Member

    @cerakote_up_north & v7fmp

    I also had my carbon forks done, they were prepped with a very light abrasive grade paper to give a key for the cerakote. They were only lacquer coated, no paint.

    cerakote_up_north
    Full Member

    @inbred853

    Im thinking like polymers and plastics we would light bead blast carbon at around 20-30psi (alloy steel 80psi) and from a distance of about 8″ away to literally add a light key. But I am on another forum at the moment for Cerkote certified companies and I have asked the question already. Lots of experience on the cerakote forum from US guys who have been doing this for years.

    cerakote_up_north
    Full Member

    @chipps

    Yes alot lighter as its ultra thin, with no primers or laquers. Plus we can cerakote the logos as well

    frankconway
    Free Member

    Is there a financial benefit to Singletrack from either or both of free advertising/marketing and resulting new business for Cerakote?

    squirrelking
    Free Member

    i think National Racing Alliance 😉 there are some oddly named colours that’s for sure!

    Meh, considering the original target market (see what I did there?) it’s not surprising.

    Would also be interested in the results on polished steel, I know a few folk have gone for coloured coats on air rifles but never seen a clear coat.

    stevextc
    Free Member

    Cerakote is cheaper than most paint jobs ….

    Unite have switched to cerakote and increased prices about 40% over the same item when they had them anodised

    thisisnotaspoon
    Free Member

    Unite have switched to cerakote and increased prices about 40% over the same item when they had them anodised

    To be fair, anodizing is probably the easier process to do with huge batches of small parts.

    Rubber_Buccaneer
    Full Member

    Is there a financial benefit to Singletrack from either or both of free advertising/marketing and resulting new business for Cerakote?

    Dunno but it was Singletrack that posted up the article complete with link to this supplier and it’s an article that has received a far greater response than most Singletrack articles. A bit of Q&A with the supplier is, I think, a good thing…..can’t wait for something Superstar to be featured 😀

    thisisnotaspoon
    Free Member

    …..can’t wait for something Superstar to be featured 😀

    If Ceracoat starts to come off, can it be reinstalled trailside with a rock without invalidating the warranty?

    cerakote_up_north
    Full Member

    @frankconway

    No mate, I haven’t advertised with singletrack and I haven’t paid them to do the write up. It’s purely in the interests of mountain biking. We are not Cerakote USA or Cerakote U.K. we are our own small business Cerakote UP North

    We thought as Singletrack did that explaining the process might be interesting.

    cerakote_up_north
    Full Member

    @rubber_buccaneer

    We approached singletrack about cerakote from our little company in Lancashire, asked if they thought it might be interesting to do a little post on and clearly it is interesting. Money does not need to change hands when a subject is interesting to readers.

    It’s a good thing this!

    TrailriderJim
    Free Member

    Would you recommend invisiframing after this paint job, or is it tough enough so you wouldn’t need to add any extra protection?

    prettygreenparrot
    Full Member

    This is interesting.
    Thanks for the article. And thanks to the responses. If I cared enough about my bike color much I’d be tempted to strip down my black canyon and battleship/audi gray orange and get them both done in some spectacular red color. The pictures of the finish look really neat!

    Edit. Looking at the linked gallery, some of those pistols have some neat finishes.

    a11y
    Full Member

    Actually having input from someone at a company offering a service that could benefit us has worked well here.

    we are our own small business Cerakote UP North

    Should it not be Cerakote OOP North though?

    cerakote_up_north
    Full Member

    @a11y

    Grrrrr! ‘Oop norf – that would of been epic 😂

    mick_r
    Full Member

    All the info has been very useful – thanks.

    And just for balance there are other companies that do Cerakote – eg Fastline in Preston, 30 miles less up North 🙂

    cerakote_up_north
    Full Member

    @prettygreenparrot thanks for the reply if you do need anything cerakoting in future then let us know. Cheers Matt

    cerakote_up_north
    Full Member

    @mick_r

    Well 12miles exactly and George at Fastline does cerakote, I manufactured some parts for his bike project, we just spent a little time trying to get the word out about it to Singletrack thinking people would be interested which clearly they are and you have mentioned another company which is fine but I spent time writing this, answering everybodies questions and I think even though other companies do exist as a start up I wanted to put a bit more effort in and tell people about us and cerakote. You could start your own post all about Fastline, I feel it’s a little post hijacking but that’s ok!

    We are also cerakote trained and certified applicators, listed in Cerakote.com website and have full factory backing. 👍🏻😎

    Rubber_Buccaneer
    Full Member

    Singletrack should probably have flagged it up as advertorial rather than passing it off as their own work but I’ve found it interesting. Good thing you aren’t Cerakote down South or it could have cost me money

    didnthurt
    Full Member

    There doesn’t seem to be any downsides compared to traditional paints and powder coating. So why aren’t cars and biks and pretty much anything else already coated in this stuff?

    TrailriderJim
    Free Member

    “Keracote” or “Seracote”? Bumping my Invisiframe question again too 👍⬆️

    cerakote_up_north
    Full Member

    @didnthurt

    It’s applied with small LPH-80 spray guns so isn’t really designed for large panels on cars. I have seen full motorcycles done in it though. Wheels are popular to do. It’s more about smaller items and premium quality. It’s not cheap to buy the cerakote paint and the parts are prepped in bead blast cabinets, our cabinet a Vixen VM55 that cost 15k is quite large at 1.5m x 800mm x 800mm capacity.

    singlespeedstu
    Full Member

    @cerakote_up_north.
    Could you tell me how much it would cost to clearcote a steel hardtail frame please?
    It’s currently got a powder clearcote on which isn’t very good.

    cerakote_up_north
    Full Member

    @jim Trailrider

    If it sticks to cerakote then why not 👍🏻It’s if it sticks though!

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