Can I ask one genuine thing – is this still wrong in some people’s eyes – my old t5 was the 130 bhp version, VW made it with the same 2.5 engine in other versions inc. a 170 bhp. I found when carrying a lot for work it struggled a bit up hills so yes I had it remapped to make same output as 170bhp version, for a bit more low down torque and poke when needed. I wasn’t tempted to go for the 200bhp+ some people had done, wanted to stay within limits of what VW already used then. I used posh V power diesel too which is supposed to clean your engine etc. The van drove well, nice and smooth with enough grunt for all situations now, I don’t drive like a granny nor a boy racer, just boringly average. I guess maybe still a bad person to have done some might say but it did what I wanted without being OTT.
Diesels can be brilliantly simple engines, they produce as much power as you feed then diesel. There’s no ballancing, or tuneing, just turn it upto 11. Older and cheaper ebay tuneing kits simply tricked the engine into dumping more fuel in.
NOx is produced at high temperatures with excess oxygen.
Your 130bhp engine will have turbos, egr and intercoolers and engine maps designed to keep the temperatures as low as possible whilst recirculating as much exhaust gas as possible to keep excess oxygen out. You can easily dial the boost up, blank off the EGR and turn the injectors on for longer and get more power and maybe even better mpg. But combustion temperatures (intercooler nonlonger big enough) and oxygen concentration go up so NOx is produced.
Youre also trying to squeeze more fuel through the same injectors. So it wont atomise properly. In the heat of the engine the droplets burn before they vapourise meaning they turn into soot (as theres no oxygen at the center of the droplet). So the endgine produces far more particulate emissions too.
If VW could make a 170bhp van from the same parts as the 130bhp version, with no hit on mpg or polution, why wouldnt they? They would sell more vans as the comparable transit would only have 130bhp or whatever. The truth is they cant. A re-map can because it never gets tested as rigorously.