Sorry for dropping in and out of discussions on here at the moment – I’ve been away for the weekend then have been fixing a carpet for SWMBO tonight and collecting the cats on the way back, meaning I’ve only just got in!
Unfortunately there was a problem with the Rapid order on Friday so it’s only just been despatched to me today, should be able to start mailing kits out tomorrow.
For those who have made special requests, I will reply when I get the chance.
To quickly cover the battery topic, the driver ideally needs about 8.5V to be able to give full output and run comfortably within limits. If you are attaching it to the case to give extra cooling them that allows you to drop the voltage below 8V. The upper limit is 24V.
In general, the higher the better. Efficiency is usually higher and less current is drawn from the battery so less stress is being put on it.
If using ‘standard’ NiMH rechargeables I’d suggest the type that hold their charge such as GP Recyko or Sanyo Enloop. They are slightly more expensive but you don’t need to worry about charging them up just before you go out as they don’t lose their charge quickly unlike most other NiMH cells. AAs tend to be the best for price / capacity / size. Eight would give you 9.6V nominal and up to 25Wh of power based on the capacity of the cells you choose. This will give over 3 hours at full power, about twice that at half power. Take care choosing a holder, many of the cheaper ones you buy don’t retain the cells all that well. If you don’t mind losing the ability to charge them in a standard charger you can make up a battery pack and buy multicell chargers that do the whole pack in one go. You could also use a RC car battery pack, I believe the 9.6V ones tend to use AA cells.
Lithium cells have advantages, mainly the fact they can store more charge for their size and weight. People often refer to 18650 cells – these are similar to AA but a little bit larger. You can get 14505 cells which are the equivalent to AA size and could be used in an AA battery holder. Three lithium cells in series would give 11.1V nominal and protected cells would cut out at around 8.1V. I believe that to quick-charge lithium cells you need a special charger which monitors each cell individually.