Forum menu
Replacing brake lev...
 

Replacing brake levers without shortening the hose

 PJay
Posts: 4995
Free Member
Topic starter
 
[#12949258]

I'd usually nip off the end of the hose and use a new barb & olive if replacing brake levers, but I don't want to shorten the hose.

I gather that it's possible to loosen off the crushed olives using pliers, so is it an okay approach to do this and just replace the olives?

I have heard that some folk simply plug the old hose & olive into the new levers, but I'm not sure I'm comfortable with this on something as safety critical as brakes.


 
Posted : 01/09/2023 9:15 am
Posts: 28712
Full Member
 

I've used same olives afterwards plenty of times...

I've never been able to get an olive/barb off without having to shorten.


 
Posted : 01/09/2023 9:17 am
thols2 reacted
Posts: 7545
Free Member
 

+1


 
Posted : 01/09/2023 9:18 am
Posts: 2733
Full Member
 

Yeah just crush the olive with some pliers and they crack and fall off. Never had an issue doing this with Shimano.


 
Posted : 01/09/2023 9:18 am
 5lab
Posts: 7926
Free Member
 

I'd just try reusing the olive as is. If it doesn't work and leaks you can try to take it off then


 
Posted : 01/09/2023 10:20 am
Posts: 6761
Full Member
 

Possible tip: take teh pads out and pump the M/Cyl a but so the pistons move into the caliper.

When you get everything back together, push the caliper pistons all the way in and avoid having to bleed it all. Ir in teh hose is pushed back into the M/cyl. You might just need a top up.


 
Posted : 01/09/2023 10:26 am
hot_fiat reacted
Posts: 5398
Free Member
 

I’m pretty sure that you can’t fit a new olive without removing the barb.

I swapped the levers on my Code RSs to upgrade them to Code RSCs just by doing a straight swap, no problems.

The only problem that you’d be likely to get if there was a small leak would be needing to bleed them more often, rather than catastrophic brake failure IMO.


 
Posted : 01/09/2023 12:13 pm
Posts: 0
Free Member
 

You can usually have a pretty good guess once its out if the olive has more life left.
As Kramer say's its just going to leak not catastrophic failure...

If that fails crack the olive (or score with a blade then crack) leaving the barb in place...
If you do have to fit a new hose I try and make the path somewhat inefficient to give a bit of leeway later.
With banjo fittings sticking them at an angle rather than shortest possible path will see you through a couple of cuts.


 
Posted : 01/09/2023 12:46 pm
Posts: 35033
Full Member
 

I've re-used the olives in Shimano brakes before with no issues, just kept an eye on it for a bit to make sure it wasn't weeping.


 
Posted : 01/09/2023 12:54 pm
Posts: 1118
Free Member
 

I’ve re-used the olives in Shimano brakes before with no issues,

+1


 
Posted : 01/09/2023 2:02 pm
dc1988 reacted
Posts: 172
Full Member
 

Most guides to swapping levers from left to right don't mention replacing the olive, I've done it a few times with no issue.


 
Posted : 01/09/2023 2:17 pm
Posts: 43955
Full Member
 

I’ve done it a few times with no issue.

And I've done it hundreds of times - converting new bikes from Euro to UK braking, and changing them over for hire customers. I think I had to replace the olive maybe twice.


 
Posted : 01/09/2023 3:20 pm
 PJay
Posts: 4995
Free Member
Topic starter
 

Sounds good, thanks. I should have mentioned that they were Shimano. It's a second hand set of SLX 7100s, I'll see how I get on when they arrive. I've got spares if needed.


 
Posted : 01/09/2023 4:53 pm