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Thoughts on bits falling off a new bike

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Interested in the thought of the single track collective.

purchased a new bike for my son, Nukeproof Mega from a physical shop, not online last month, the bike was PDI’d prior to sending to us, so just had to fit bars and wheel. After the first ride out, I noticed the rear brake callipers bolts were no more than finger tight so I quickly went round the bike and torqued (almost) everything properly. This included tightening the bar stem, brake levers, shifter. A few weeks on, I noticed a slight rattle so checked the pivots and shock bolts, all loose, I’ll pick up some loctite blue and refit  these properly. One thing I didn’t check was the derailleur bolt.. queue call from son half way up a hill, the bolt had come loose, chain ended up in spokes, chain snapped and derailleur bent. All on a one month old bike that has seen use but nothing extreme like laps of FW. I’ve contacted the bike shop and whilst they haven’t responded directly to me, they did put a post on their socials referring to the importance of checking and torquing before each ride. Good advice, however I’ve never seen a derailleur just fall off, so unfortunately missed this from my inspection. Am I at fault, or poor PDI, bearing in mind nothing was correctly torqued when I got the bike? Thoughts?


 
Posted : 30/07/2023 9:59 am
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In an ideal world any bike from an LBS 'should' be good to go out the door*.

It's not something I've ever had a problem with, but friends have had similar issues to you.

The disclaimer many give often feels like tacit acknowledgment their spanner monkeys aren't that good, after all, it's a mountain bike not rocket science.

*Props to Andy at Setchfield cycles for top class service and always making sure my bike is good to go.


 
Posted : 30/07/2023 10:06 am
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The shop should have double-checked everything.

I always check everything myself when I buy a new bike.

Once you noticed the caliper bolts were loose, checking everything would have been sensible.


 
Posted : 30/07/2023 10:06 am
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It’s been ridden a few times, therefore your fault I’m afraid. Derailleurs come loose even when correctly torqued.


 
Posted : 30/07/2023 10:07 am
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Every bike ive bought online jas had issues. My sons PDI'd Frog was essentially a box if bits!

Thenonly well assembled online bike was from PlanetX!!!


 
Posted : 30/07/2023 10:09 am
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Derailleurs come loose even when correctly torqued.

Do they, this has never happened to me in 35+ years of riding.


 
Posted : 30/07/2023 10:34 am
hot_fiat, rootes1, oldtennisshoes and 26 people reacted
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I bought a Nukeproof Scout last year. Checked most of the bolts as you do.  A few rides in on a big all-day ride whilst on holiday in Wales, the left crank fell off!

Managed to bash it back on with a peice of wood but the plastic preload nut was stripped. Luckily seem to have got away with it, holiday saved and no lasting damage it seems.


 
Posted : 30/07/2023 10:36 am
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I always check everything and don't let shops touch my bike,  Even my new Shand was partially stripped and rebuilt once I got it home.

Yes its clearly been badly set up in your case.  Derailleurs properly set up just do not come loose by themselves.  However proving it will be almost impossible and any claim would be for "consequential damage" which is also very hard to prove ie the fault is the deraillier came loose.  The consequential damge is to the wheel.
Personally I would make contact with the shop.  Politely tell them they effed up and ask them to sort it.  But do not invest too much time and energy on it as your case is weak in that its very hard to prove.

Free parts is probably the best you can hope for


 
Posted : 30/07/2023 10:39 am
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Must have shifted like an absolute dog if the mech was that close to coming off.

It's not a good look for the shop, I think balance of probabilities says that it wasn't done up properly in the first place given that all the other bolts were wrong. But proving it after a month, not likely, and putting that message up on their socials gives you a clue as to what their response will be when they get back to you.


 
Posted : 30/07/2023 10:42 am
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That is shit and really unsafe, especially the brakes. I’ve only ever bought a couple of new bikes in my time, and they arrived in boxes and apart from turning the bars etc were good to go.


 
Posted : 30/07/2023 10:43 am
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Do they, this has never happened to me in 35+ years of riding.

Yes. Just about every bolt can rattle loose in my experience, up (down?) to and including grub screws!


 
Posted : 30/07/2023 10:46 am
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Never trust a PDI, I always undo pivot bolts on a new frame/bike apply threadlock and torque to spec, little stickers or a silver Sharpie line on the pivot bolt heads is a good idea to check for any undoing at a glance, never had a rear mech come loose or caliper bolts, I'll blame both on the bike shop, they've clearly not been checked and torqued correctly, pivot bolts are a known Nukeproof issue, I've read bike tests where they've mentioned them coming loose, they should be threadlocked and torqued correctly, there's no excuse for it.


 
Posted : 30/07/2023 10:46 am
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Maybe I'm the idiot but I don't trust bikes built by bike shops. Maybe I would if they provided a completed and signed quality sheet with the bike. I go over all bikes and check the bolts are tight when new.

Strange that I trust a car garage though 🤷‍♂️


 
Posted : 30/07/2023 10:48 am
kelvin and stingmered reacted
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Derailleurs do come loose by themselves. It’s happened to me on a couple of occasions, and it’s also happened to a few people I know.


 
Posted : 30/07/2023 10:50 am
roger_mellie and dc1988 reacted
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I’ve also had calliper bolts come loose too. And that was my fault for not checking them often enough.


 
Posted : 30/07/2023 10:52 am
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They only will come loose if not done up properly.  Never had one come loose in 50 years of riding.  Ther should be no loading on them to make them come loose.  If it comes loose something is wrtiong


 
Posted : 30/07/2023 10:53 am
finners, ads678, funkmasterp and 1 people reacted
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It's a difficult one, the shop probably did a poor job but on the other hand, bolts do come loose and require occasional checking. One of my suspension pivot bolts was loose a few weeks back, I check them occasionally and in a few years of ownership it's never come loose prior to that so you can't assume that it's not going to happen.


 
Posted : 30/07/2023 10:54 am
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Derailleurs come loose even when correctly torqued

If this is happening to you. Find a new mechanic.


 
Posted : 30/07/2023 10:56 am
kelvin, ads678, nuke and 6 people reacted
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Do they, this has never happened to me in 35+ years of riding.

I’ve never had one come loose but just been on holiday, wife on a hired bike and one day complained of bad shifting. We assumed she must’ve smacked the mech on something but on checking it was loose and needed tightening. That evening one of the other guys was complaining about his shifting and again his mech needed doing back up, his was a newly rebuilt warranty replacement frame (built by a shop).

Personally I would make contact with the shop.  Politely tell them they effed up and ask them to sort it.  But do not invest too much time and energy on it as your case is weak in that its very hard to prove.

I’d do this too. Sometimes I think I give up too soon though and should probably fight for longer, but life’s too short.


 
Posted : 30/07/2023 11:13 am
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Trust me. They can be done up properly, with a torque wrench, and they can come loose. I know, because it's happened to me, both the doing up, and the coming loose. Not often, but on more than one occasion, when riding in the Alps. Same to my buddy.

What's amazing is how loose they can be, and still keep shifting reasonably well. Both with XO Eagle.

It may not have happened to you personally, but that doesn't mean it can't happen. I've never slept with a supermodel...


 
Posted : 30/07/2023 11:19 am
dc1988, ayjaydoubleyou, roger_mellie and 1 people reacted
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At the risk of turning the thread into "do derailleurs come loose on their own or not", I've had only one come loose, but I suspect that was because I had reassembled my bike after a flight and not applied any threadlock / tightened enough.

But yeah, if other bolts were loose on delivery, I'd take it as a learning experience and move on. I.e. shop elsewhere in future. Maybe I'm lucky but my LBS would be highly embarrassed to let a bike go out the door like that.

Maybe ask the bike shop if they will sell you a replacement derailleur at trade price?


 
Posted : 30/07/2023 11:20 am
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It isn't acceptable that a brand new bike should need to be checked but sadly it does seem to be necessary. Infact I don't think I've ever had a bike that's good to go from the shop. I bought a hardtail in June and it came with non-indexed gears, rubbing brakes and air in the rear brake line. As a positive all the bolts where correctly torqued and greased/loctite-ed


 
Posted : 30/07/2023 11:22 am
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Trust me. They can be done up properly, with a torque wrench, and they can come loose.

Trust me - they will not if done up properly with correctly prepared threads.  If they come loose something has been done wrong.  My guess would be over reliance on a torque wrench that has not been calibrated or worn, damaged or dirty threads.  Bolts correctly specced and fastened properly simply do not come undone


 
Posted : 30/07/2023 11:28 am
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Agree that it should be checked, and it probably wasn't in this case. However unless it was a problem on the very first ride, the shop can say that it was the rider's responsibility.

Also, I suspect that the job of checking new bikes will be done by the Saturday kid, because it's one of the most boring jobs in the shop.


 
Posted : 30/07/2023 11:28 am
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Also, I'm afraid, mech caught in the rear spokes during a mountain bike ride, that's not unheard of. It could have been knocked and the mech hanger bent during the ride, and there's no way to prove that it wasn't.


 
Posted : 30/07/2023 11:32 am
leffeboy and tjagain reacted
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Riding 40 years never had a mech come loose on my own bikes or customer bikes... May be a new thing I don't know....


 
Posted : 30/07/2023 11:34 am
 PJay
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The shop should have double-checked everything.

I'd say that this is implicit in the extra cost you'll pay buying from an LBS.

Derailleurs come loose even when correctly torqued

Just to add to the disagreement, I've had it happen once, quite recently. My shifting suddenly went all to pot; on inspection the rear mech flopping around and probably a few threads away from dropping off. To be fair I fitted years ago and have probably never touched since; I'm not great at rechecking bolts (probably need to start threadlocking stuff).


 
Posted : 30/07/2023 11:36 am
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I have a buddy who suffers bolts coming loose at inopportune moments.

His torque wrench is some off brand Xmas cracker unit that is left wound up etc. He knows better but forgets.

I suspect(know) the two are related.


 
Posted : 30/07/2023 11:37 am
tjagain reacted
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I never use a torque wrench on my bicycle.  I have one but its not accurate at the low torque that is used on the small bolts on bicycles.  Over the years you develop the feel for correctly tightened bolts.  I never have bolts coming loose but I am meticulous in my prep.  I never use locktite either.


 
Posted : 30/07/2023 11:40 am
fruitbat reacted
 mc
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Correctly torqued things can often loosen off, and there are a few reasons for it.

It's why a quick M-check should be done before riding a bike, then every few rides give everything a quick check with a set of allen keys (the three pointed wrenches are ideal for this, as it saves swapping tools).

However with a new bike, I'd always go over it with a set of allen keys after the first ride, or after anything has been swapped, as that's when things are most likely to settle in/loosen off.


 
Posted : 30/07/2023 11:46 am
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Aside from bolts coming loose that shouldn't, I think the OP has missed the opportunity to complain with an expectation of getting anything from the shop.

The bike should have been rejected or at the very least the shop made aware of a lot of loose bolts as early as possible and given the chance to rectify it - before taking to bolts yourself and deffo before riding it.

Agreed it is a huge pain in the arse when you just want to ride a new bike and it is easy to tighten bolts yourself but, once it is out of the shop and an owner starts making remedial work themselves and goes for a few rides before anything happens - I'd expect any shop would shrug their shoulders responsibility wise.

They may look at it from a good will perspective but doubt any would admit liability in this case.


 
Posted : 30/07/2023 11:49 am
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I always give any new bike a thorough check before the first ride, partly as a check but also to set up the bars, stem, shifters etc to my preference. Every bike I've had in the last 15 years or so has needed something tightening or realigned, apart from one. So props to Cotic for not only having great packaging but the gears were 100% correct (including limit screws), the bars were at a decent angle, the saddle was level and the brakes were aligned perfectly. Took me a while to accept there wasn't anything I'd missed before the first ride! Every bike has had something come loose over the first ride to two though as things bed in, it's why I do a full bolt check after every ride anyway (yes I've had a rear mech work loose on occasion).

I'd ty it with the shop but after a month it's going to be tough. Seeing as so much was loose when you received the bike I'd have given them a call then, only if it meant they just checked other bikes before being sent to other customers.


 
Posted : 30/07/2023 11:49 am
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Bike shop's fault. Absolutely shouldn't happen. However, your chances of getting that to stick are IMHO quite unlikely. When you found loose bolts you should have got it back to the shop, or at the least highlighted the issue then. Having then taken on the maintenance yourself has sadly given them the get out.


 
Posted : 30/07/2023 11:53 am
kelvin and goldfish24 reacted
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Mine came loose at bpw this week. Only about an eighth to quarter of a turn, enough that the mech wobbled slightly. Only noticed when cleaning, shifting was still perfect.
Assembled by me, two weeks ago, as I came back from abroad and had removed for the flight.
the mech bolt is probably unique in that it will see high frequency oscillating rotation loads from the mech bouncing around, which could work a bolt loose.


 
Posted : 30/07/2023 11:53 am
jamesoz reacted
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Trust me – they will not if done up properly with correctly prepared threads.  If they come loose something has been done wrong.  My guess would be over reliance on a torque wrench that has not been calibrated or worn, damaged or dirty threads.  Bolts correctly specced and fastened properly simply do not come undone

Just because you've not experienced it, doesn't mean it can't happen.

As testified by plenty of others on this thread.


 
Posted : 30/07/2023 12:27 pm
dc1988 reacted
 jca
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Every time I've bought a bike from a shop, they have offered a free inspection/service after 2-4 weeks since things do sometimes come loose. Never taken this up though since I routinely check myself.


 
Posted : 30/07/2023 12:28 pm
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Kramer - and others agree with me.  Properly specced. prepped and tightened bolts just do not come loose.  Otherwise the world would fall apart.  the only reason they come loose is if something  is wrong.


 
Posted : 30/07/2023 12:49 pm
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If you say something never happens, it only takes one counter example to prove you wrong.


 
Posted : 30/07/2023 1:02 pm
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I never use a torque wrench on my bicycle. I have one but its not accurate at the low torque that is used on the small bolts on bicycles. Over the years you develop the feel for correctly tightened bolts. I never have bolts coming loose but I am meticulous in my prep. I never use locktite either.

Really?
Loads of testing shows that pro-mechanics frequently over-torque bolts (not least due to to common practice of 'going round every bolt and giving it a tweak')

I've got (a couple of) decent quality torque wrenches (to cover high and low range) that gets used for critical stuff and despite having built my own bikes for many years I'd say I would still have a high risk of undertorquing the 'bastard tight' stuff and overtorquing the small stuff. Sure the average m4/m5/m6 bolt will be close to the right range (checked a shimano crank bolt the other day as I'd worked out how to get my torque wrench into the restricted space and it was very slightly under the 14nM spec)

But I've had loads of stuff come loose over the years - usually when exposed to an unusual load or sustained hard riding (bottle cage bolts had been fine for many years before the cobbles of the Tour of Flanders, brake caliper on hard rutted Isle of Wight bridleway) but I've had mechs come loose*, properly torqued rear axles need checking frequently IME,

*I try to make it the first thing I check if shifting goes out but frequently end up messing with cable adjuster first....


 
Posted : 30/07/2023 1:02 pm
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Haven't bought a complete new bike since the 90s.
If anything were to drop off any of my bikes ,I know the idiot to blame 😆 🤣
At the kids bike club ,as part of their pre-ride check,we teach them to always do a bounce test and listen for any rattles,then all the main points,brakes,steerer,etc,etc.
It only takes a few minutes.
They also get told to look for any faults when they are washing the bikes (yes they wash the club bikes 'occasionally') 😆 🤣


 
Posted : 30/07/2023 1:09 pm
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Depends on the rear mech. If it had a normal pivot concentric with the hanger bolt, then very unlikely to come undone.

But some of the Shimano ones like attached image have a separate pivot further back, and the bit bolted to the dropout is clamped solid, so it can act like a spanner and work the bolt loose. This is especially true if incorrectly fitted in the first place with the tab not sitting hard up to the b-tension notch on the dropout.

https://www.merlincycles.com/shimano-xt-m781-10-speed-rear-derailleur-58066.html

During COVID I was coerced into helping the lbs build bikes up in the evenings. He was adamant everything on the lower end stuff had to be done up crazy tight due to the habits of the end users..... And still people came back having somehow managed to twist the front mechs by neanderthal shifting.

Most specified bike torques are to stop people squashing or stripping things. Very few (mostly crank related) are actually to do with achieving optimum bolt tension and clamping loads.

https://www.boltscience.com/pages/info.htm?


 
Posted : 30/07/2023 1:24 pm
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Kramer - my point is they do not come undone without something being wrong.  They never "just come undone"  there is always a fault that makes them come undone

In the case or rear mechs many of them swing on the fixing bolt.  If that bolt is partially seized it could put enough force into the bolt to make it come undone.  Thats not the bolt "just coming undone"  thats the bolt coming undone for a reason.  Other reasons?  Damaged threads, dirty threads meaning the torque at the torque wrench is less than required to tighten it properly so despite the torque wrench the bolt is actually too loose  or the thred is damaged to the point there is enough space between the two parts for it to become undone etc etc

B33k34

You note on this thread its those who use torque wrenches have bolts coming loose. 🙂


 
Posted : 30/07/2023 1:30 pm
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any claim would be for “consequential damage” which is also very hard to prove

No, that's not correct. Damage to the wheel caused by a loose derailleur would still be direct loss. Consequential loss would be the derailleur failing which meant I was late for my appointment with Alan Sugar and he didn't buy my company for a million pounds.

https://www.hilldickinson.com/insights/articles/what-are-consequential-losses-and-how-do-you-exclude-them


 
Posted : 30/07/2023 1:38 pm
tjagain reacted
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Ok, so we're agreed that they can come undone then, and do, for various reasons.

Therefore, in the context of this thread and the OP's question, very hard to prove that if the reason that the mech went into the spokes (again, a reasonably common occurrence in mountain biking, usually because the derailleur has hit something and bent the mech hanger) was purely because the bolt had loosened, it was definitely down to the bike shop not assembling it properly.


 
Posted : 30/07/2023 1:39 pm
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Yup - I agree with that assessment.  Occams razer would say that the fault lies with the shop and I am sure that is so but proving it?  Impossible


 
Posted : 30/07/2023 1:41 pm
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