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Rounded bolt in Sha...
 

[Closed] Rounded bolt in Shamino disc caliper (holds pads in) -how to remove?

 hora
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[#790630]

A really strong pair of pliers? Is there an 'easier' way? Its a c2mm allen key to remove


 
Posted : 17/08/2009 9:43 am
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tap a torx head in?


 
Posted : 17/08/2009 9:45 am
 hora
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Can you get one small enough? Typically I need to change the pads (worn out).


 
Posted : 17/08/2009 9:46 am
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you can get tiny torx heads, got to do this to my hope mini's next time the pads wear out (Damaged it putting some in this weekend)


 
Posted : 17/08/2009 9:48 am
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Or tap in a 2.5mm allen


 
Posted : 17/08/2009 9:51 am
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A 3/32" allen key is slightly bigger than 2mm so may do the job.


 
Posted : 17/08/2009 10:09 am
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I was in the same situation, and a guy in a bike shop did the following, and it came out a treat.

[list=1]
[*]Put the correct allen key in.
[*]Got a set of molgrips and clamped really hard round the bolt head.
[*]Turned the allen key and molgrips at the same time.
[*]Bob was his uncle.
[/list]

I watched only, so not sure if there is a knack that I couldn't see, but it looked easy.


 
Posted : 17/08/2009 10:18 am
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You'd be hard pushed to get a set of molgrips onto the bolt that hold in pads on Shimano calipers


 
Posted : 17/08/2009 10:21 am
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how the **** do you round that bolt anyway?


 
Posted : 17/08/2009 10:22 am
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Ah, sorry, it was a disk bolt that I had rounded, not a caliper bolt.

Not awake yet.

...but surely if he can get pliers on it, he can get molgrips on.


 
Posted : 17/08/2009 10:25 am
 hora
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Right, let me have a go tonight with the molgrips and allen key- if not will whack in a slightly bigger allen key.

How did I do that? I'm hamfisted.


 
Posted : 17/08/2009 10:30 am
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[i]jam bo - Member
how the **** do you round that bolt anyway? [/i]

using crap allen keys (even though I posted a thread on what decent allen keys to buy last month), and just tightening it too much...


 
Posted : 17/08/2009 10:31 am
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what caliper is it? most shimano ones ive seen use a 3mm allen key. Magura Marta use 2mm and is teeeeenny!


 
Posted : 17/08/2009 10:32 am
 hora
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Saint caliper (same as older XT)


 
Posted : 17/08/2009 10:57 am
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pretty sure thats a 3mm, the 2.5mm i have for my ODI's (and frequently pick up by mistake as it isnt marked with the size) is too loose.


 
Posted : 17/08/2009 12:08 pm
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Did you have any joy with the molgrips?


 
Posted : 18/08/2009 4:57 pm
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drill it!


 
Posted : 18/08/2009 5:00 pm
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z1ppy - Member

jam bo - Member
how the **** do you round that bolt anyway?

using crap allen keys (even though I posted a thread on what decent allen keys to buy last month), and just tightening it too much...

quite unbelievably i have just tried to find said thread, plumbing new depths of biking geekery, and can't. linky link!


 
Posted : 18/08/2009 5:05 pm
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[url= http://www.singletrackworld.com/forum/topic/3hrs-to-remove-a-rounded-allen-boltnow-i-can-go-for-a-ride ]thread[/url]

Use a pin punch or impact driver to close the bolt around the allen key worked for me , after i tried cutting a slot in it to use a screw driver which after 1 hour of hammering left me with 3/4 of a mangled head. Good luck


 
Posted : 18/08/2009 5:17 pm
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Why did you have to tighten it up so much anyway?. It's not carrying any load and with the wee split pin on the end it can't come out.


 
Posted : 18/08/2009 5:20 pm
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theflatboy - Member

[i]z1ppy - Member

jam bo - Member
how the **** do you round that bolt anyway?

using crap allen keys (even though I posted a thread on what decent allen keys to buy last month), and just tightening it too much... [/i]

quite unbelievably i have just tried to find said thread, plumbing new depths of biking geekery, and can't. linky link!

yep I went searching for it too (gunna buy some now!) but it turns out it was a post not a thread...
http://www.singletrackworld.com/forum/topic/anywhere-sell-extra-long-allen-keys


 
Posted : 18/08/2009 5:56 pm
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sweet. 🙂


 
Posted : 19/08/2009 11:11 am
 hora
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[i]Did you have any joy with the molgrips?[/i]

Nope.

Larger allen key hammered it- a rounder and bigger hole now!

Why do I overtighten? I overtighten everything including car wheel nuts (sheesh). Taking it down to be drilled by the LBS. Kinda need new pads in soon...


 
Posted : 19/08/2009 11:14 am
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These are what you need.

http://www.trssupplies.co.uk/index.php?_a=viewProd&productId=16087


 
Posted : 19/08/2009 11:40 am
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Hora - use an impact driver , or pin punch even a small drill head to close the head around the allen bolt, trust me it works and will save you a few bob . Its easy

[img] [/img]
pin punch


 
Posted : 19/08/2009 3:13 pm
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I had a similar problem. I used a dremel to cut a small slot in the top and used a flat screwdriver.

worked a treat.


 
Posted : 19/08/2009 3:19 pm