Forum menu
Any engineers here ...
 

[Closed] Any engineers here dance turning me a lefty

Posts: 0
Free Member
Topic starter
 
[#5390791]

I really fancy doing a project with a difference and making a road bike with lefty wheel, English cycles in America have done one but I'd be keen to do it a little differently... Anyone here able to machine me up a lefty front axle?

Cheers


 
Posted : 04/08/2013 10:16 am
Posts: 0
Free Member
Topic starter
 

Lol for the record I meant to type fancy and I blame auto correct on my phone for making that in to "dance" ๐Ÿ™‚ yet to work out how though!!!


 
Posted : 04/08/2013 5:06 pm
Posts: 0
Free Member
 

Mike Burrows has been doing single-sided wheels for years - normally with drum brakes, though,


 
Posted : 04/08/2013 6:02 pm
Posts: 0
Free Member
Topic starter
 

Hmm interesting I will look up his work, really I'm after a lefty axle to build my own fork from


 
Posted : 04/08/2013 7:37 pm
Posts: 0
Free Member
Topic starter
 

anyone have access to a lathe?


 
Posted : 06/08/2013 8:35 am
Posts: 0
Free Member
 

Yes, but a quick google of lefty axles makes me think it's somewhat more than a 5 minute job.


 
Posted : 06/08/2013 8:49 am
Posts: 251
Full Member
 

It might be cheaper to buy a knackered lefty fork off someone and salvage an axle? Maybe contact one of the independent service centres and see if they have any lower legs available 2nd hand?


 
Posted : 06/08/2013 8:53 am
Posts: 1409
Free Member
 

I'm fairly sure I have a very old lefty, and probably a hub too that I might be tempted to part with if your interested...


 
Posted : 06/08/2013 9:48 am
Posts: 7978
Free Member
 

If he's not interested then I am


 
Posted : 06/08/2013 10:00 am
Posts: 10979
Free Member
 

700c of Bad Boi Leftiness

[img] [/img]


 
Posted : 06/08/2013 10:45 am
Posts: 0
Free Member
Topic starter
 

I have looked for duff lefty's but they seem few and far between, Urban I have sent you an email


 
Posted : 06/08/2013 2:54 pm
Posts: 0
Free Member
 

Please don't take this the wrong way, but if you lack the skills and/or equipment to machine up an axle, how are you planning to make the rest of the fork?

Forks are mission-critical things, even more so than frames, and especially ones like this where the crown is under a lot of stress.


 
Posted : 06/08/2013 3:30 pm
Posts: 0
Free Member
 

BenC, I had a spin on a lovely fixed example of just such a (Mike Burrows) bike recently at [url= http://www.bikefix.co.uk/ ]Bikefix[/url]. Very nice it was too, and oh how I coveted it!


 
Posted : 06/08/2013 3:32 pm
Posts: 5938
Free Member
 

I would hope he'll be using lots of carbon fibre, and plenty of cutlery.

That's the STW norm


 
Posted : 06/08/2013 3:33 pm
Posts: 0
Free Member
 

Mike does make lovely things ๐Ÿ˜‰

His 8Freight load carrier is a particular favourite.


 
Posted : 06/08/2013 3:35 pm
Posts: 0
Free Member
Topic starter
 

Hi Ben

I have the skills to turn one, I do not however have a lathe to use, I am considering either a carbon or titanium fork which I am happy to build however, out-sourcing items I am unable to produce myself.


 
Posted : 06/08/2013 3:45 pm
Posts: 0
Free Member
 

Ah, fair enough - it's just that I've seen several people buy an arc welder from Screwfix and have a go at making bike frames ๐Ÿ˜‰


 
Posted : 06/08/2013 4:01 pm
Posts: 16383
Free Member
 

I've seen several people buy an arc welder from Screwfix and have a go at making bike frames
Are you talking about Orange?


 
Posted : 06/08/2013 4:16 pm
Posts: 0
Free Member
Topic starter
 

nope I have a good tig and building experience, happy to take advice and happy to do it correctly. I have a reasonable engineering background and a reasonable knowledgebase but always interested in learning more and am lucky to have a few very good people around me with a lot of experience in various areas. I just need a good dental plan now just in case ๐Ÿ™‚


 
Posted : 06/08/2013 4:17 pm
Posts: 0
Free Member
 

Are you talking about Orange?

Actually I meant me ๐Ÿ˜‰

(first thing I ever built was a recumbent bike made out of two old frames arc-welded together)


 
Posted : 06/08/2013 4:23 pm
Posts: 6925
Free Member
 

If you can do a drawing of what you want I'll gladly have a look at doing one for you...got access to some nice CNC's ๐Ÿ™‚


 
Posted : 06/08/2013 4:29 pm
Posts: 0
Free Member
Topic starter
 

I can't find anywhere which lists the dimensions of the axle... does anyone have one handy and some suitable measuring tools??


 
Posted : 06/08/2013 5:42 pm
 iolo
Posts: 194
Free Member
 

You're probably best off speaking to English Cycles. If what they have is not suitable I'm sure they can point you in the right direction.


 
Posted : 06/08/2013 5:57 pm
Posts: 0
Free Member
Topic starter
 

well I could do that but i don't want to have stuff shipped around the world, would rather it was all built here...


 
Posted : 06/08/2013 6:24 pm
 iolo
Posts: 194
Free Member
 

But exactly what you need. I know what I'd prefer.


 
Posted : 06/08/2013 6:38 pm
Posts: 13192
Free Member
 

you could ask Dale Winton nicely but I'm not sure about his politics.


 
Posted : 06/08/2013 6:48 pm
Posts: 0
Free Member
 

It's a bit of tapered bar.

Just do a drawing and send it to a machinist?


 
Posted : 06/08/2013 7:36 pm
Posts: 15460
Full Member
 

Not to buck against the crowd or canondale's wisdom but is there any reason it has to be done using a tapered axle and not a parallel 20mm axle?

Is a cantilevered road axle not under less stress than an MTB equivalent? It would also mean that the hub options open up a bit and be simpler to machine...


 
Posted : 06/08/2013 8:04 pm
Posts: 0
Free Member
 

Why build a lefty ? why not build a RIGHTY ๐Ÿ˜‰


 
Posted : 06/08/2013 8:19 pm
Posts: 15460
Full Member
 

Disc can be mounted on the right but it's easier to stick with the standard and use the left leg.


 
Posted : 06/08/2013 8:47 pm
Posts: 2227
Free Member
 

I've got a USE Sub axle and leg for a Mavic hub which from memory is the same as a Lefty hub.
The Sub Hub was different and I was running Crossmax SL wheels on my Lefty and Sub at the time.
Happy to sell as it's redundant in the shed now.
http://numplumz.frankencrank.com/Review_BIN/Sub_fork/Subfork.htm
It's the bit in the third picture with the nice machining on it.
Tim
(drop me an email if you like)


 
Posted : 06/08/2013 10:41 pm
Posts: 0
Free Member
Topic starter
 

actually a righty is an option (and I like it a lot :))as it will be a rim brake road bike, straight axle, interesting question which I will ponder however an off the shelf hub would be a lot easier - I don't want to go reinventing the wheel :). iolo I do agree however if I can get it done here at a reasonable cost with minimal shipping then I know what I would prefer and I would still have to detail a lot to English I am sure, so if I can measure a lefty or find the measurements I can happily spec the rest of the design to anyone able to turn it.
Have just seen a solo fork on the bay though....


 
Posted : 06/08/2013 10:51 pm
Posts: 0
Free Member
Topic starter
 

Hey Tim, thanks for the offer I love those forks but a bit over kill for my road bike project ๐Ÿ™‚ and certainly couldn't buy it to raid just for the axle, that would be such a horrid thing to do.
I can probably get the measurements I require from a hub, and will have to buy one anyway to make up the wheel...


 
Posted : 06/08/2013 10:58 pm
Posts: 0
Free Member
 

[url= http://farm2.staticflickr.com/1010/1386047798_e3e32407ca_z.jp g" target="_blank">http://farm2.staticflickr.com/1010/1386047798_e3e32407ca_z.jp g"/> [/img][/url]
[url= http://www.flickr.com/photos/cycleologist/1386047798/ ]Righty ho...[/url] by [url= http://www.flickr.com/people/cycleologist/ ]Ben Cooper[/url], on Flickr

๐Ÿ˜‰


 
Posted : 07/08/2013 12:33 am
Posts: 2227
Free Member
 

I've only got the linkage part left. The fork went a while ago :O)


 
Posted : 07/08/2013 8:33 am
Posts: 17396
Full Member
 

These would be the simple way. There's a choice between 70mm and 90mm brakes.

[img] [/img]

XL-SD
Description

โ€ข Front side mounted hub with 90mm drum brake
โ€ข Specific side mounted, left or right side
โ€ข Solid axle or quick release axle
โ€ข Available now with high polish hubshell


 
Posted : 07/08/2013 8:37 am
Posts: 0
Free Member
Topic starter
 

thanks Tim, I have sent you an email.

hmm interesting sturmey hub, it still looks like it would be supported both sides but I have not seen one before. goooogle here I come ๐Ÿ™‚


 
Posted : 07/08/2013 8:42 am
Posts: 0
Free Member
 

What type of hubs/mounting systems do trikes by the likes of Hase use? Might there be something of use there?


 
Posted : 07/08/2013 9:31 am
Posts: 0
Free Member
 

Hase trikes use a through axle - the hub has no bearings, it's bolted to a long axle the runs thorough the frame with bearings at either end. Other recumbent trikes use stub axle hubs - sometimes just a normal hub with a different axle on the same cartridge bearings, sometimes something custom.

There's no common standard for stub axles, unfortunately.


 
Posted : 07/08/2013 9:36 am
Posts: 15460
Full Member
 

I like the idea of a single legged (composite?) fork on the road, especially for something like my commuter where it does away with taking a wheel out for changing / fixing a tube...

I would be wanting a front disc or drum brake though, for one thing having a caliper straddling the tyre / rim sort of affects the flat fixing access benefits a bit, plus if you're going all fancy and new-fangled you might as well go the whole hog.

Although in terms of braking forces a single leged, disc brake fork is going to have to contend with more stressing of that single leg / crown than a rim braked one so there is a major benefit to doing your suggested way...

Using a 20mm standard hub makes sense to me, designing a fork/hub with the bearings in the leg itself would be a fun exercise but I'm not sure it would actually be beneficial, probably adding cost and even mass, more for novelty than function...

It can be done in a Garage, with some help / input form others I reckon, first thing to figure out though before the actual detail of it's construction is the geometry you want, A-C dimension, offset and steerer dia...

I like it... Do it!


 
Posted : 07/08/2013 10:07 am
Posts: 0
Free Member
 

bencooper - Member

There's no common standard for stub axles, unfortunately.

That is a shame, as it sounds like one of those could be a goer for this in terms of simplicity.


 
Posted : 07/08/2013 11:37 am
Posts: 15460
Full Member
 

I've been mulling over the axle fitting for this project half the morning I started off fixated on the idea of a single side clamped axle, but that would end up being a bit of a monster.

I've settled on the idea that you all you really need is to fix (Weld or laminate in depending on construction method) a tapped boss or of you like the whole stub axle itself, and it can all be held in place with a RH threaded pre-load bolt (pretty much what the lefty setup does) the fork needs to be a "Lefty" really not RH legged for the simple reason that a Lefty means that RH threaded axle fixings would be tightened in the direction of wheel rotation, if you do it as a "Righty" and you'll be needing LH threaded fixings (bound to cause issues IMO) or to clamp everything, not perfect IMO...

Hubs wise I think you've actually got some options, you could track down and use a Lefty hub / axle, alternatively you could try:

-20 x 110 DH hub (pretty wide for this application though, hardly "Aero")
-Space a 20 x 110 down to 20 x 100 (or narrower?) with some replacement end caps
-QR 15 x 100 hub - a 15mm axle might just work cantilevered for road only use?
-Hope Pro 2 or similar hub that allows different axle configurations, kitted out with RH 20mm LH 15 bearings and a stepped / tapered axle and end caps made up to suit...


 
Posted : 07/08/2013 1:28 pm
Posts: 0
Free Member
Topic starter
 

I am liking the amount of thought going on in here, unfortunately a manic day at work has meant nothing constructive from me but very grateful to offers and contribution and a call to explain some items- thank you all


 
Posted : 08/08/2013 12:04 am
Posts: 0
Free Member
 

I like the idea of a single legged (composite?) fork on the road, especially for something like my commuter where it does away with taking a wheel out for changing / fixing a tube...

If it's down to taking out wheels, the rear one seems more sensible to focus on to reduce hassle.
Or just fit Schwalbe Marathons ๐Ÿ™‚


 
Posted : 08/08/2013 12:14 am
Posts: 0
Free Member
 

Although there are numerous incarnations of single sidedness around, this:
[img] [/img]

has to be the pinnacle. A thing of beauty and no mistake. It's already been mentioned in here, but OP could do worse than just aim for a replica. ๐Ÿ™‚


 
Posted : 08/08/2013 8:57 am
Page 1 / 2