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[Closed] Aheadset tensioner that isn't a top cap???

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I'm building a bike up for someone and it's very special.... how is not important right now!!!

I've come across a problem where I need to tension a stem/aheadset combo, as in any normal bike, but I can't use any kind of top cap/SFN system (something else is on top of the stem!).

I'm sure I saw a tensioning system involving some sort of adjustable headset spacer once but can't find one now, can anyone help??


 
Posted : 19/01/2015 11:44 pm
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Can you use one and then remove? Once the stem is tightened up the top cap is redundant.


 
Posted : 19/01/2015 11:46 pm
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Can't you tension it, do up the stem, then remove the top cap?


 
Posted : 19/01/2015 11:46 pm
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adjustable headset spacer

called a ringo star.
http://www.ultimatesportsengineering.com/use-hardware/stem-and-headset/ring-go-star
but as jam bo says, you dont need to leave a top cap in situ once youve preloaded the headset bearings and then tightened the stem bolts to lock the tension in.


 
Posted : 19/01/2015 11:47 pm
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I had one like you describe. It sort of clamped onto the steerer and then could be rotated on a thread to effectively thicken it and tension the headset. Think it came from Halfords about 15 years ago. Not very helpful but they do/did exist.


 
Posted : 19/01/2015 11:49 pm
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I want to be able to adjust the headset afterwards if necessary without taking all the gubbins off the top that is in place of the top cap.


 
Posted : 19/01/2015 11:50 pm
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What "adjustment" is necessary?


 
Posted : 19/01/2015 11:52 pm
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Just in case the stem becomes loose.

Basically I am building a bike for someone who had one arm a lot shorter than the other. If I had loads of cash if just get something made up to fit but the budget is non existent.

Anyway what I plan to do is have a normal headset/stem/bar setup for the "normal" length arm and then use a quill adaptor to extend the steerer a bit (yes they do work and types they are reliable) so I can mount another short stem on top pointing backwards.

Each stem will have half a riser bar on it and one brake/gear lever.

If the headset needs tensioning after it's all done it would involve taking the quill adaptor out, installing a star nut and top cap, tensioning it back up, removing the star nut then replacing the quill adaptor.

I'd like some forks that have a steerer long enough so I could fit 2 stems on but I need about 250mm of steerer to do that.


 
Posted : 19/01/2015 11:58 pm
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I think I've more or less visualised what you're doing - haven't got a better idea but rather than use a star nut, why not an expanding bung* ? OK you still need to refit/reinstall it to take up play in the aheadset - but at least it's doable with an hex key, unlike a star nut.

*Hope head doctor and the like

edit, sorry - didn't read the first few posts and it's more or less what they said.


 
Posted : 20/01/2015 12:25 am
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If you put a screw thread on the steerer there might be a way to fit an adjustable top race with some kind of locknut. I think you can get suitable components with 1 1/4 inch thread.


 
Posted : 20/01/2015 12:30 am
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http://www.wiggle.co.uk/bbb-bhp-22-steerer-tube-extender/?lang=en&curr=GBP&dest=1&kpid=5360445135&sku=5360445135&ci_src=18615224&ci_sku=5360445135uk&utm_source=google&utm_term&utm_campaign=All+Products&utm_medium=base&utm_content=sivcmPLbB_dm%7cpcrid%7c%7cpkw%7c%7cpmt%7c%7cprd%7c5360445135uk

Would this work?


 
Posted : 20/01/2015 12:42 am
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Acros type headset?


 
Posted : 20/01/2015 12:46 am
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What about some custom bent bars? Custom motorbike places seem to charge about £60 for a set of custom bent steel bars. Will be heavy but I wonder how the weight compares to what you are looking to do.


 
Posted : 20/01/2015 12:53 am
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Would a longer fork steerer with two regular ahead stems, one on top of the other not work?


 
Posted : 20/01/2015 8:46 am
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[url= http://www.tritoncycles.co.uk/components-c9/headset-spares-c80/problem-solvers-adjustable-headset-spacer-p482/s1286?utm_source=google&utm_medium=cpc&utm_term=problem-solvers-adjustable-headset-spacer-hsidas8k&utm_campaign=product%2Blisting%2Bads&gclid=CjwKEAiA8_KlBRD9z_jl_fKBhQkSJABDKqiXh-_wA_7s3mvGsSC8uULMAXiNwq5tnnm3gHNwr_xdmhoCvQzw_wcB ]mentioned above[/url]

There are others lke this and a friend had one which was like a two sawtoothed spacers which expanded when tightened u

Other option is again mentioned above. Thread the steerer and use a 1 1/8th threaded headset lock ring. That arrangement is used on raleigh twenties


 
Posted : 20/01/2015 9:02 am
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Steerer tube extender (there's loads about but this one offers a load of height adjustment options);

[img] [/img]

[url= http://www.excelcycle.com/montague-octagon-steerer-extender-height-adjust-qr-up-to-4-in.-long.html ]http://www.excelcycle.com/montague-octagon-steerer-extender-height-adjust-qr-up-to-4-in.-long.html[/url]

using a standard aheadset stem will give a lot more options with regards to stem length change as well.


 
Posted : 20/01/2015 9:09 am
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Dia Tech headsets work without using an SFN. They have a clamp that expands down onto the top race wedge, under the stem after you tighten it up. [url= http://m.ebay.co.uk/itm/201250072513 ]Here's the clamp bit[/url]. Should do the job, depending on the headset you add it to. Might need a cone-type thing adding to it as well though.


 
Posted : 20/01/2015 9:48 am
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breadcrumb - Member
Would a longer fork steerer with two regular ahead stems, one on top of the other not work?
POSTED 2 HOURS AGO # REPORT-POST

Yes that would be ideal but I can't find any suitable replacement forks for my budget.


 
Posted : 20/01/2015 11:36 am
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I'd like some forks that have a steerer long enough so I could fit 2 stems on but I need about 250mm of steerer to do that.

Now your text last night makes sense Rob!

Is 220mm any good to you?
What sort of fork would be ideal?
I can get stuff..... 🙂


 
Posted : 20/01/2015 12:20 pm
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As above, I reckon a longer steerer fork would probably be a cheaper (and much simpler) option.


 
Posted : 20/01/2015 12:40 pm
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The bike he is using at the moment has some butterfly bars on it - he seems happy with those but I want to make something which will fit better. I have ordered some more butterfly bars to fit on this bike which I might try first before I buy anything else. If he doesn't use them I will - wanted to try some for a long time!


 
Posted : 20/01/2015 1:02 pm
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Found my old one. My old bike parts filing system works!

You tighten the upper/middle bit to the stem then rotate the lower part with the bearing to tighten the assembly. Once tight it is locked in place with an allen screw.

[img] [/img]

Yours if you want it. Needs a clean and probably needs new bearings but it takes standard balls.


 
Posted : 09/02/2015 11:10 am
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@nickjb,good one fella. I remember those YST things from a while back think they stopped making them AFAIK. 🙂


 
Posted : 09/02/2015 11:18 am
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Tharsis XC?

http://www.pro-bikegear.com/en-gb/catalogue/components/81/stems/prss0308_main/tharsis-xc-stem


 
Posted : 09/02/2015 11:20 am
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[url= http://www.chainreactioncycles.com/gusset-universal-headlock/rp-prod17766 ]Gusset Headlock[/url]

It's removable unlike a star nut. So your idea of a quill stem wound still work. There would be no need to remove the star nut each time.


 
Posted : 09/02/2015 12:15 pm
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I think too stems with really short stack height is your best bet.

Like this [url= http://www.evanscycles.com/products/dmr/swarm-stem-318mm-ec035608 ]Link[/url]


 
Posted : 09/02/2015 2:49 pm