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  • what a mess – brake filling incompetence
  • mattjevans
    Free Member

    I made up Shimano Zee lever and a Zee caliper (bargain) with some hoses from superstar . However, I went to put oil in the front tonight and made a real mess, there is oil leaking from the banjo and no lever resistance at all – the copper washer on the banjo doesn’t seem to seal it properly.

    Ideas? Give up and call a professional…?

    coatesy
    Free Member

    Is there just one copper washer? I’d expect one on each side of the banjo.

    mattjevans
    Free Member

    One on each side

    BearBack
    Free Member

    cross threaded?

    Markie
    Free Member

    rock based install procedure?

    Northwind
    Full Member

    Aye, usually 2 copper washers per banjo

    mattjevans
    Free Member

    2 copper washers, torqued to spec, no rocks, don’t think cross threaded

    Suspect solution is to buy shimano hose

    coatesy
    Free Member

    Possibly. Shimano use rubber O-rings to seal, probably more tolerant of surface imperfections, but make sure they’re properly located in their grooves when you’re tightening the bolt as they’re very easy to pinch and damage.
    Edit- being an aftermarket kit you’re using, is the banjo bolt the correct length? Too long and it may bottom out before it compresses the washers.

    jota180
    Free Member

    Take a flame to the washers, heat till cherry red and immediately quench in cold water

    That will anneal them and give you a good staring point

    mattjevans
    Free Member

    Banjo bolt length is OK. Just seems in this case the crush washer isn’t the right solution. Based on a bit of searching, not unknown. Looks like shimano kits it is.

Viewing 10 posts - 1 through 10 (of 10 total)

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