The original Spidereyes has been on tour around the UK since it was hacked out of a lump of Ali with a blunt axe
and I was not happy with the beam from the MK2 so started the 3 yesterday .
I did start to take pics along the way but got a bit carried away with the butcher job and tool abuse so forgot some stages
Apologies to engineering types for the blatant misuse of tools
and no fish were harmed in the making of this light .
job started with a 2.5 inch square bar and the powerhacksaw

Which got a little way in and broke the blade so had a good hour+ with the elbow hacksaw
Then on to the rotary table ( Oh how I wish I have bought a bigger one )
getting it all clamped up seemed to take forever.

Got well and truly into the machining so not many interim pics

just after this pic I had a good vacuum up before the whole job was buried under chips.
A bit more exercise to warm up in the cold workshop with some more sawing to remove some metal

then back in the mill to make more chips loving the carbide hogging out tool makes for fast removal of waste .





it is not quite as I had in my head but when you mill a little bit badly you then adapt to how it evolves.
here is the thing ready for a dunk in the caustic after a whole heap of rubbing with abrasives and hand files to get the final shape.

and having a fizzing time in said nasty stuff

not quite as exciting in the desmut nasty stuff just seems to sit there doing nothing .

heres my ano set up in the shed

and the thing cooking in the acid those fume control balls make a large difference to the breath ability in there too need a few more though

all assembled for testing


OK a bit of a why did I not like the beam from the mk2
it had the asphericals and one lens for fill in close by but as they were all pointing at the same place it was only the spill from the lens that shone down on the ground this was evident when I covered the eyes up .
so for this one I have gone back to 2 xpgs in parallel like the original spidy then in series with the 2 xmls
and have angled them down a few degrees so as to have the long beam and the short beam .
I have not lit it up in the dark but here is a shot to show what it is like on the wall






