Crikey, what a coincidence, I replaced my Sugar+ with a 405 too (but am currently using it as donor for yet another build). 510mm does sound like the optimum axle-crown length. I ran mine with the DT XMC130 and it suits the bike very well – as simwit has mentioned, it was apparently designed around this fork (or the Pace version).
If you're interested I am thinking of selling the fork, as my new bike is running a 160mm. Fork is in excellent condition and has been serviced by Pace.
p.s. with the XMC on it should certainly be less twitchy than your old Sugar+