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[Closed] Any (mechanical / bike) ENGINEERS in the house - opinions needed

 Aus
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[#1255834]

I've a titanium softail - 1" of travel at the shock.

[img] [/img]

Friend's Dad commented that the the frame will INEVITABLY break at the b/b - chainstay area because of the movement. I suggested that the 1" of movement at the shock will translate to a tiny tiny movement at the b/b area, and titanium has 'natural flex'. He wasn't convinced.

[img] [/img]

[img] [/img]

So, who's right?

Ta


 
Posted : 24/01/2010 9:33 pm
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Going on the fact that movement will be small and that ti does in deed have a good elasticity(SP?) i can't see it snapping. Also i am sure that they would have done all the calculations needed when making it in the first place.


 
Posted : 24/01/2010 9:36 pm
 ctk
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Only time will tell.


 
Posted : 24/01/2010 9:37 pm
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Frame looks well made and there is a brace between the two
chainstays to stop the flex at that point.
Titanium is a dam good material so ignore mate
unless its an unbrand bike frame or a lower quality
of the material.


 
Posted : 24/01/2010 9:46 pm
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Don't forget that the movement in degrees is miniscule, and due to the natural elasticity of ti I seriously doubt that it will [i]inevitably[/i] snap.


 
Posted : 24/01/2010 9:49 pm
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There were no issues with the old Ritchey Softail so it should be solid.


 
Posted : 24/01/2010 9:51 pm
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and there is a brace between the two chainstays to stop the flex at that point.

it may reduce twisting (one arm up and the other down) but won't influence common mode (both up or both down)


 
Posted : 24/01/2010 9:53 pm
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Steel has a property know as the 'limit of elasticity' which is pretty much describes how it performs, until stretched past that point, it springs back to the original dimensions without deformation.

Titanium presumably has behaves in a similar way, (don't remember covering it in college) so will be OK, as long as it's designed correctly and, guessing again, it will be.


 
Posted : 24/01/2010 9:56 pm
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Assuming they did their maths right, and you don't over load it, titanium has a near infinite fatigue life and so will be fine.
Other materials, Aluminium for example, no matter what the load, has a finite (but calculable) fatigue life so would eventually break. hence why aircraft cannot fly forever.
These things can be calculated, so the bike will be fine... but stress raisers (deep sctaches or cuts) will effect this massively, depending on where there are.


 
Posted : 24/01/2010 9:58 pm
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Well it may have natural flex, but I guess the important bit to know is the effect of that little movement on the fatigue life around the area of bb.

iRideSpesh


 
Posted : 24/01/2010 9:59 pm
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I think titanium is like aluminium and doens't have a fatigue limit(steel has a point, at lower stresses, where it will not fatigue, ever) so it will fail eventually.....but Ti is very much more resistant to fatigue so it goes on for a very long time before the crack start's to grow.


 
Posted : 24/01/2010 10:03 pm
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Damn, andyfb78 put it so much better than me. Of course this means that eventually your hardtail aluminium alloy frame will crack with very little deflection but a steel one may last forever.

Ever seen a lifetime warrantee on an aluminuim bike? This used to be fairly common on steel frames.

neilnevill, I think you got that the wrong way round chum.


 
Posted : 24/01/2010 10:04 pm
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The idea scares me completely for exactly that reason -but one would hope a reputable manufacturer would have got their sums right. I have no real knowledge to back this up tho.


 
Posted : 24/01/2010 10:09 pm
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tthew
Ever seen a lifetime warrantee on an aluminuim bike? This used to be fairly common on steel frames.

erm, Spesh and Trek for starters....


 
Posted : 24/01/2010 10:26 pm
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yes it'll break but probably after 200 years of continuous washboard riding!


 
Posted : 24/01/2010 10:32 pm
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Friend's Dad commented that the the frame will INEVITABLY break at the b/b - chainstay area because of the movement.He wasn't convinced.

Has he ever seen a spring?


 
Posted : 24/01/2010 10:58 pm
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Ever seen a lifetime warrantee on an aluminuim bike? This used to be fairly common on steel frames.

erm, Spesh and Trek for starters....

😳


 
Posted : 24/01/2010 11:03 pm
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It probably will inventively break as your Dad's friend suggested. The pertinent (and nigh on impossible to answer) question is whether it will happen over the lifetime of your ownership of the frame.


 
Posted : 24/01/2010 11:06 pm
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Lifetime warranty on alloy frames?

Early Cannondales


 
Posted : 24/01/2010 11:06 pm
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Showerman (Off here) had a soft tail (Merlin IIRC) and it did fail eventually but it did take a long time but was not fixable without major work


 
Posted : 24/01/2010 11:11 pm
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Don't forget the chainstays will also bend along their length as well.

The maximum bending moment will be at the BB interface, but I doubt the thing will fail. The amount of bending, is as mentioned earlier, very very small.


 
Posted : 24/01/2010 11:11 pm
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Oh good, lots of opinions, very little in the way of facts. Yes alu will break due to fatigue eventually, but for a well made frame designed to last that eventually is more than your lifetime. Warranties are largely a marketing thing, with more expensive brands generally having better ones - I'd certainly not take the length of a warranty as any indication of frame longevity (simply means they've made enough from you that they can afford to replace at their cost price).

As to the original frame - it's hard to tell without knowing lots more specific details about tubing sizes etc. There's certainly no particular reason why just because it's ti it won't fail due fatigue (nor for steel) - you can still fatigue ti by flexing within it's elastic limit. I'd be inclined to think though that it should survive a reasonable lifespan, simply because the design is sufficiently similar to other older soft-tails, and I've certainly never heard of a spate of those breaking on the chainstays. Not that it's worth worrying about - any failure should be relatively benign and easy to spot well before the whole thing lets go if it did ever fatigue there.


 
Posted : 24/01/2010 11:14 pm
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Lifetime warranty on alloy frames? - Early Cannondales

Ok, ok, you made your point!

Oh good, lots of opinions, very little in the way of facts.

What do you expect? it's an internet forum. 99.99% of it factually incorrect*

*possibly unproven


 
Posted : 24/01/2010 11:24 pm
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What do you expect?

Not a lot admittedly, but the title of the thread would suggest the OP was requesting advice from those who had some proper knowledge about this, rather than any random forum person (OK so I'm not a [b]mechanical[/b] engineer, but I did study some for a couple of years).


 
Posted : 24/01/2010 11:33 pm
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tthew - Member

neilnevill, I think you got that the wrong way round chum.

which bit? Steel definitely has a stress level below which it does not fatigue, Aluminium definitely does not and will always fail in fatigue eventually (if not by another failure mechanism first). Ti I'm unsure of, like I said, I think it's like Aluminium but since it's elastic limit is fairly high it is usually High Cycle fatigue (not low cycle fatgue) and goes on for a loooooong while. Culd be wrong on that though, Ti might be like steel and go on for ever if low enough stressed.
(flicking through the Ashby and Jones - Materials selection and Engineering materials 1 and 2 that I can reach from my seat i can't find the answer, sorry)


 
Posted : 24/01/2010 11:39 pm
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It'll probably last as long as you need it too


 
Posted : 24/01/2010 11:39 pm
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andyfb78 has it. The fatigue properties of Ti alloys are reputably good, (I CBA to go look up numbers, my data book is at work 🙄 ) so providing the design engineer has his maths right you'll be fine so long as the area stay free of damage.

If you tried doing the same trick on a steel frame, it would break eventually.

If you did it with an aluminium alloy frame you wouldn't get very far.


 
Posted : 24/01/2010 11:44 pm
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he needs to quantify eventually - eventually it will, but then eventually it will degrade into the component atoms from whence it came etc etc...


 
Posted : 24/01/2010 11:53 pm
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I remember seeing a sintesi (I think) from some years back, that had a flexy plate behind the bb mad of ti, mated up to a one or 2 inch shock - maybe looking into the longevity of that frame would give some clue?


 
Posted : 24/01/2010 11:53 pm
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neilneville, sorry I misunderstood your (aluminium)

and doens't have a fatigue limit
to mean it wasn't affected by fatigue.

It appears I'm full of $"!t and wine tonight, so I'm off before I talk more bollocks. Night all.

edit- actually, just having a quick review here looks like everyone is pretty much in agreement that, within any realistic/measurable time frame the material will be OK.


 
Posted : 24/01/2010 11:59 pm
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Ever seen a lifetime warrantee on an aluminuim bike?

FYI titanium isn't made of aluminium...


 
Posted : 25/01/2010 12:09 am
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Has he ever seen a spring?

good point well made!


 
Posted : 25/01/2010 12:18 am
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Oh and spesh and Marin bith did life time warranty on aluminium frames for a few years....then realised they were being a bit silly.


 
Posted : 25/01/2010 1:06 am
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Aluminium won't work? So a bike with a thin aluminium chainstay with HOLES IN IT must be mental then?

Nobody must have told John Castellano - http://www.castellanodesigns.com/tech.html

Oh, and once again (it came up the other week), this "fatigue limit" about steel is something that gets quoted a lot, but I can assure you that all high performance mountainbike parts are always designed OUTSIDE of the "fatigue limit" zone - as they would be ludicrously heavy and stiff if they were.


 
Posted : 25/01/2010 8:15 am
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Doesn't this design just turn the chainstays in to a leaf spring ?
Why should it be any more likely to break than any other spring ?
Hard to tell from the pic, but I take it the chainstays are tapered. This will spread the load along their length, rather than kinking them at the BB end.
Sorry about the non technical terms, I'm a mechanic, not an engineer.


 
Posted : 25/01/2010 8:57 am
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I'm apprentice trained + degree + Chartered Mechanical Engineer working as Principal Engineer in a fatigue test laboratory - and I haven't a clue when it will break!

It will break eventually just like any other lightweight bike component (1 year - 50 years - who knows without testing a statistically representative sample?). But then very few companies in the bike industry test a statistically representative sample as it costs too much and takes too long. Calcs and FEA are fine but a fabricated Ti structure is going to be pretty variable (especially where the point of maximum bending is the weld).

Just ride it and enjoy the bike. It is unlikely that both chainstays will fracture at the same moment and throw you to the ground (and is very easy to visually inspect bare Ti for cracks once in a while)


 
Posted : 25/01/2010 9:03 am
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Hmm I'll look in bycycle science tonight

Brant has undermined my post I thought bikes were within fatigue limit


 
Posted : 25/01/2010 9:42 am
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...especially where the point of maximum bending is the weld

That was my point about the tapered chainstays.
No doubt the maximum force is at the point where the chainstays are welded to the BB, but by butting and tapering the tubes the elastic deformation can be made to take place more or less evenly along their length.


 
Posted : 25/01/2010 10:19 am
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The Garry fisher sugar and I think some trek fuel/liquids were prrof that you can build an aluminium frame that has flexible stays rather than pivots.

Was it kooga who built an XC bike about 6 years back that had a crbon fiber plate under the downtube which the swingarm bolted to?


 
Posted : 25/01/2010 10:37 am
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Slasa make the El Mariachi - a Scandium softail and the Big Mama uses pivotless chainstays also in Scandium - so they must be happy with its longevity.

Spesh still has a lifetime warranty on its frames.


 
Posted : 25/01/2010 12:16 pm
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Graham - the chainstays on the Global don't look very tapered to me so probably isn't any clever adjustment of the hinge point going on down there. Not sure about butting without cutting the tube open or asking Craig at Ride-On. As far as I'm aware they haven't had big problems with them breaking and they are nice guys if it does go wrong.

If it does ever break then could just weld it up and make a rigid strut to give new life as a hardtail 😉


 
Posted : 25/01/2010 1:46 pm
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The question is an open ended one really, but you could simplify it down to a simple beam bending calc as it stands though it is meaningless as the following has not really been defined:

1- The specific material (your frame will be made of a Titanium Alloy of some sort the exact composition of which will affect it’s material properties – modulus of elasticity, ductility etc)

2- The crodimensions of the chainstay (effectively the “beam” in question) a lot depends on this really, cross sectional area shape and wall thicknesses as well as length as these would be used to define the second moment of area and point at which the load is applied, you probably won’t be able to get these without a detailed spec sheet and/or a hacksaw…

Working in a materials elastic range requires a bit more thought and calculation but it’s far from impossible…

It’s worth noting of course that it hasn’t actually failed yet, and I assume it hasn’t gone past it’s yield point as your stays still return to their original position after each compression (they do right?), it’s also worth noting that Titanium springs aren’t exactly unheard of, which probably cycle through far bigger deflections, more often and under greater loads than your soft tail.

So in short your mates Dad appears to be an Expert armchair engineer and not much more…


 
Posted : 25/01/2010 2:11 pm
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The question is an open ended one really, but you could simplify it down to a simple beam bending calc as it stands though it is meaningless as the following has not really been defined:

1- The specific material (your frame will be made of a Titanium Alloy of some sort the exact composition of which will affect it’s material properties – modulus of elasticity, ductility etc)

2- The crodimensions of the chainstay (effectively the “beam” in question) a lot depends on this really, cross sectional area shape and wall thicknesses as well as length as these would be used to define the second moment of area and point at which the load is applied, you probably won’t be able to get these without a detailed spec sheet and/or a hacksaw…

Working in a materials elastic range requires a bit more thought and calculation but it’s far from impossible…

It’s worth noting of course that it hasn’t actually failed yet, and I assume it hasn’t gone past it’s yield point as your stays still return to their original position after each compression (they do right?), it’s also worth noting that Titanium springs aren’t exactly unheard of, which probably cycle through far bigger deflections, more often and under greater loads than your soft tail.

So in short your mates Dad appears to be an Expert armchair engineer and not much more…


 
Posted : 25/01/2010 2:14 pm
 juan
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Titanium presumably has behaves in a similar way

You'll find that all metal behave in a similar way. Some are just more plastic than others...


 
Posted : 25/01/2010 2:26 pm
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it’s also worth noting that Titanium springs aren’t exactly unheard of, which probably cycle through far bigger deflections, more often and under greater loads than your soft tail.

Not necessarily. Remember that a spring is simply a coiled torsion bar, so the loads in it aren't very similar to those in a softail's chainstays. Bigger deflections maybe, but that doesn't necessarily mean higher strain (using strain as a technical term there).


 
Posted : 25/01/2010 2:50 pm
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