Purely hypothetical...
 

[Closed] Purely hypothetically what's the lightest FS no carbon build?

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Just for fun, build me a full suspension bike with no carbon fibre that's usable as a do it all mountain bike.
I'm guessing it will be short travel, but will it be sub 25lbs, sub 30lbs or greater?*

* I was pondering this whilst trying to decide if spending nearly double the amount to save 100g's on a pair of handlebars was worth it, & I still can't decide 😉


 
Posted : 08/04/2015 10:08 pm
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You need to be more specific about the type of bike you think is OK for 'do it all'.

If it's the XC/Marathon category you're asking about, then you can certainly buy something non-carbon for under 25lbs. Some people will happily 'do it all' on such a bike.

Maybe you need to specify the suspension travel to give people an idea ?

I suspect you're interested in 140/150mm travel bikes ? Yes, you can achieve 25lbs with that much travel just with aluminium alloys....I can't give an example, but you can....


 
Posted : 08/04/2015 10:16 pm
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Well to me do it all would be a lot less than 140/150mm, but then again how many people can actually ride a DH bike all day on the trail?


 
Posted : 08/04/2015 10:30 pm
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So what is it?

I reckon you could do 20lbs if you were very careful, particularly if you went 26" wheels.

How strict are you being? Technically you can use XTR or XX1/X01 because it has a carbon cage on the mech and carbon shifter paddles? Are you avoiding it on structural parts only, or 100% metal?

- would have to include ZTR Podium/Race wheelset
- Extralite stem and post


 
Posted : 08/04/2015 10:34 pm
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Well the idea was no carbon, & there isn't a lot of stuff available nowadays that doesn't use it.


 
Posted : 08/04/2015 10:41 pm
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Right... No carbon at all.

- Giant Anthem frame (no carbon linkages or anything AFAIK), 26" wheels
- SID RLT fork
- Extralite hubs, Stan's Podium rims, Revolution spokes (1100g or so, 1200g with Crests)
- XTR M985 brakes
- New Ultimate alu flat bar (only 600mm, gotta be a wider lightweight option)
- foam grips
- X1 shifter
- XTR cranks
- X1 rear mech
- XX1 cassette
- X11sl chain
- Extralite stem
- Extralite seatpost
- Phenom saddle
- Thunder Burt tyres
- Egg Beater 11 pedals

Reckon that would get you under 20lbs. Definitely the XC persuasion, but it's a bit of a moveable feast otherwise.


 
Posted : 08/04/2015 10:49 pm
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The stock Alu Anthems were well under 25lbs at one point iirc.


 
Posted : 08/04/2015 10:51 pm
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Seems likely, they clung onto aluminium for their high end builds longer than virtually any other manufacturer. Hence my suggestion 🙂

Friends had some high end ones which weren't light, forget how much they were though!


 
Posted : 08/04/2015 10:55 pm
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The Liteville 301 is incredibly light for a 160mm alloy full-sus - similar to the all carbon competition and a couple of lbs lighter than most comparable alloy frames. Obviously less 'enduro' bikes are available at even lower weight!

The Giant Reign is bloody light too, though not quite as remarkable.


 
Posted : 08/04/2015 10:57 pm
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This is probably close to as light as you can go on the All Mountain Alu front, though I'd be a bit nervous hitting a road gap on it:

[url= http://www.pinkbike.com/news/Liteville-301-MK10-Tested.html ]25lb Liteville 301[/url]


 
Posted : 08/04/2015 11:00 pm
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Something like a Giant Anthem has a frame weight of 2.3kg for the Al version. Assuming 26" 1*10 and no dropper

1.6kg is reasonable for alloy wheels.
900 grams for tyres
700g for brakes
250g for saddle
200g for seat post
150g for stem
250g for bars
100g for grips
250g for cassette
800g for crankset
250g for rear much
1.6kg for fork
150g for shifter
100g for headset.
300g for chain
300g for bits I've missed

10.2 kg total not sure if I missed anything?


 
Posted : 08/04/2015 11:00 pm
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Crisps.


 
Posted : 08/04/2015 11:04 pm
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My Anthem was around 22-23lbs and had only a carbon bar. Can't remember the exact weight as it was a couple of years ago.

Spec was-

SIDS
Stans Olympic rims on Stans hubs
Raceface Deus cranks, stem and seat post
XTR 1x10 drive train with e13 zpxcx guide
XTR brakes


 
Posted : 08/04/2015 11:20 pm
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Wasn't the brief a 'do it all' 'mountain bike', rather than an 'all mountain bike'?

Not looked at your figures Rich but I can't see how you'd get a 22lb bike with that sort of build - something must be missing!


 
Posted : 08/04/2015 11:23 pm
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If there is a road gap, will a 'do it all' mountain bike be up to the job?

Where is the divide between a 'do it all' and an 'all mountain' bike?

Marketing men (and ladies) to the forum please!

And what exact date did all mountain bikes become enduro bikes?

Can you still enduro on an all mountain bike and vice versa?

Will a 'do it all mountain' bike have correct gearing for an ascent of everest?

How about K2?


 
Posted : 08/04/2015 11:34 pm
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How big is the hypothetical road gap to ride on the hypothetical bike?!


 
Posted : 08/04/2015 11:37 pm
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Some of these builds look like they might snap if the hit a kerb a bit hard 😉
Do it all really means do all that I do. For some people a cx bike would cover it others a 170mm beast.


 
Posted : 09/04/2015 1:06 am
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With the exception of the stem And post (and tyres given conditions) I'd be happy my hypothetical build would be tough enough for anything I'd ride, and probably what most people do. Stem and post may be tough enough too, not used them, but something scares me slightly about a 70g alu stem and 98g seatpost.


 
Posted : 09/04/2015 8:02 am
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My rigid Scandel 29er with carbon forks/bars/cranks weighs in at about 20bs, I just can't grasp how a usable FS could get near that 😕


 
Posted : 09/04/2015 8:12 am
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If you want to base the build on something more robust a 140mm Trance is also ridiculously light for an Alu built frame, don't know how Giant do it, do they have a proprietary blend/brand of Aluminium?


 
Posted : 09/04/2015 8:37 am
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Must surely be possible to do 120/140mm travel at that weight using just Alu and no silly light parts these days?

My old 2004 Intense Tracer (100R/120F) was considered a trailbike then, and might still be to some people, that's got mostly decade old stuff on it, and a few newer bits and still comes in just over 25lbs so using newer parts (especially wheels!) should be able to knock 4-5lbs off.

But if we're into 'handle anything' territory then it's might need to be much burlier...

Really does depend on the OP's version of 'do it all mountain bike'


 
Posted : 09/04/2015 9:44 am
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My 650b anthem custom build with 120mm sids, XT brakes and 1x10 drivetrain, Thomson carbon bars, ec90 posted, American Classic wide lightening wheels and Nic an Ron tyres weighs 23.5lbs


 
Posted : 09/04/2015 9:52 am
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2unfit- for a start mine had 9% less wheel than your Scandal. And it was build with a keen eye on weight.

I used mine on all sorts- big days in the mountains (admittedly not very technical ones), XC races, mucking about in the woods. I may or may not have fired mine off some doubles as well.


 
Posted : 09/04/2015 10:47 am
 adsh
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What's really scary is how quickly the compromises add up...... Take njee20s build and start to make it a little more comfortable/faster rolling 29er etc

You're adding a pound to the frame, half a pound to the forks, nearly a pound to the wheels (don't think revs and crests works except for the lightest of riders) and tyres plus moving away from boutique hubs, stem and seatpost and pedals with more support and a more comfortable saddle (for me that is) nearly another pound. Whoops you're atleast at 24lb.

Would love to do a WW Nicolai TB build but will Liteville produce a 'proper' 29er soon?


 
Posted : 09/04/2015 10:47 am
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Also you're sacrificing a dropper, which for a day to day mountain bike is akin to dropping suspension.


 
Posted : 09/04/2015 12:32 pm
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adsh - Member

Would love to do a WW Nicolai TB build

Weight weenie Nicolai is pretty much an oxymoron


 
Posted : 09/04/2015 12:43 pm
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A quick search on "World's lightest road bike" brings up - http://www.bikeradar.com/road/gear/article/the-worlds-lightest-bike-36902/ but if we are looking at production bikes then http://www.trekbikes.com/uk/en/bikes/road/performance_race/emonda/ . I've seen the latter and it's both mind bogglingly light and has a weight restriction on the rider! (that's me out then) It also costs £11k 😯

As others have said, lots of compromises or extra cost to get really light and as njee says a 98g seatpost is slightly scary. With my (lack of) skill level I'd prefer something that's going to last. Still an interesting concept to mull over.


 
Posted : 09/04/2015 12:59 pm
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Also you're sacrificing a dropper, which for a day to day mountain bike is akin to dropping suspension.

Melodramatic much?


 
Posted : 09/04/2015 1:20 pm
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Possible yes, sensible, no.

Why would you build a decent long travel FS, and then fit tyres so lightweight (in order to get down to some nominal and completely arbitrary mass) that you'd never be able to ride it over anything it was capable of riding over?

I've got 3 bikes:

1) 100mm "race" hardtail, just 9.8kg. If you so much as look at a sharp flint both tyres burst!

2) 140mm "trail" hardtail - 11.5kg with sensbible mid range weight tyres on. Fine in the UK mostly, but not burely enough for proper DH or the Alps without tyre issues

3) 160mm "All Mountain" Full Bouncer - 12.8kg with chunky tyres, reasonably bullet proof for anything i've got the skills/bottle to ride

Any of those bikes could be lighter, but that would always come with a penalty in terms of capability.


 
Posted : 09/04/2015 2:01 pm
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continuity - Member
Also you're sacrificing a dropper, which for a day to day mountain bike is akin to dropping suspension.
POSTED 1 HOUR AGO # REPORT-POST

Lol, no dropper on my 'day to day' HT mountain bike, it is a luxury (a very good one) but a luxury nonetheless.

I ride all over the place with it (Surrey hills, Bikepark Wales, Swinley, Cwmcarn etc) and I suppose I have the saddle an inch or so below optimum pedalling height for any unexpected technical stuff...on uplift days at BPW and Forest of Dean I just drop the saddle down and leave it there, if you can't ride a MTB without a dropper you're either very new to this or dangerously inept out on the trails...you should probably be wearing something hi-vis to warn others of your approach.


 
Posted : 09/04/2015 2:18 pm
 adsh
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Weight weenie Nicolai is pretty much an oxymoron

Yeah sad that. Was hoping they'd do a 29er version of the RC with slacker HA and long TT.


 
Posted : 09/04/2015 2:22 pm
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A dropper post is in the "really nice to have" category, it adds about 600g over a normal post. I find the dropper is of most use on routes with lots of ups and technical downs, for long XC or bikepacking days then a normal post is fine. But if you are riding in a big group and waiting at the top and bottom of each section then you can just use the time to adjust a normal post accordingly.


 
Posted : 09/04/2015 2:26 pm
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Lol, no dropper on my 'day to day' HT mountain bike, it is a luxury (a very good one) but a luxury nonetheless.

I don't even know why you'd want a dropper on a hardtail really, I am on the fence on the issue for my hardtail build. The simplicity of just running a front fork and 1x10 really appeals to me and lately I've been riding really well with the seat up.

But if you are riding in a big group and waiting at the top and bottom of each section then you can just use the time to adjust a normal post accordingly.

This, the people I ride with vary quite considerably in skill eg my brother is an ex DH racer so really really fast and we also give each other loads of space. Droppers are just a little easier to use, that's about it at the expense of weight and reliability. I guess they are great if you don't want to stop, but stops with chatting and arseing around is part of the way we ride.


 
Posted : 09/04/2015 2:34 pm
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What is too light or not may depend to some degree on your weight. Anyone nearer 95kg than 70kg is going to have a different requirement to me.


 
Posted : 09/04/2015 2:51 pm
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I've a non-stealth dropper on my HT and swapping it for a standard post or vice-versa is simple. At the moment the standard post is in place.

If I'm in a small group then often it's a case of rolling "stops", i.e. just go slowly let everyone catch up as the fastest get their breath back. A dropper is useful then. Still a bit of a luxury though.


 
Posted : 09/04/2015 2:55 pm
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I don't even know why you'd want a dropper on a hardtail really

they're even more awesome on a hardtail than on a FS.

on a hardtail, everytime the rear wheel gets kicked up, the saddle gets kicked up. This isn't awesome when your saddle is at pedaling height.

on a FS, vertical rear wheel movement is obviously isolated (to some degree) from the saddle.

if i could only have 1 dropper, it would be on my hardtail.


 
Posted : 09/04/2015 3:09 pm
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Good point, I haven't ridden one in anger on really rocky stuff in about 10 years.


 
Posted : 09/04/2015 5:23 pm
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I ride a rigid bike with a dropper, which gives you an idea of my (weird?) priorities


 
Posted : 09/04/2015 7:10 pm
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I've never manually put my saddle down, let alone had a post that does it for me!


 
Posted : 09/04/2015 7:33 pm
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that really is nothing to brag about


 
Posted : 09/04/2015 7:42 pm
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Statement of fact. Not brag.

Would absolutely fit a Reverb if I had a trail type bike. But I don't.


 
Posted : 09/04/2015 7:46 pm
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lolz


 
Posted : 09/04/2015 7:47 pm
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AWWWWW Hell YEAH!!1!!!!!1

'mtbel' is here to rattle some monkey fighting cages!!!!!!!!!!!!!!11!!111111!!!!!!


 
Posted : 09/04/2015 8:05 pm
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Still can't believe he's a child minder.


 
Posted : 09/04/2015 8:08 pm
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^^^ For real!? Man, they'll be so shit hot on bikes when they're older.


 
Posted : 09/04/2015 8:17 pm
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Totally true. They'll be utter ****s too, sadly.

I'll tell you now though, the man's race results don't match his boasts!


 
Posted : 09/04/2015 8:20 pm
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I've never used a dropper seat post.

I guess I haven't lived.

And I'm crap on a bike.


 
Posted : 09/04/2015 8:26 pm
 rob2
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I think my liteville 301 ain't far off 25lbs (American Classic tubeless, 1x10, xtr cranks, carbon bars etc). Frames are plenty stiff but are quite thin walled tubes (only bike I've ever picked up a dent from a rock strike).

Full xtr and light seat post and you'd be under 25lbs I bet.


 
Posted : 09/04/2015 8:48 pm
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I had a Lapierre Zesty in alloy with 26" wheels, and with some careful speccing (trivia such as foam grips etc) and Stans wheels it was around 27lb. Still with scope to go lower.


 
Posted : 09/04/2015 8:57 pm
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My 2005 Stumpy FSR 120 frame weighed nowt. You could build one of them up pretty darn light and end up with a capable bike. Flexy back end, though.


 
Posted : 09/04/2015 9:10 pm
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They weren't [i]that[/i] light. I think the 100mm 2004 ones were lighter. Better shocks too!


 
Posted : 09/04/2015 11:38 pm
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2004 were almost identical. No, they weren't [i]that[/i] light but on a par with those Anthem's I reckon.


 
Posted : 10/04/2015 8:13 am
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"Also you're sacrificing a dropper, which for a day to day mountain bike is akin to dropping suspension."

let me guess houmous on ciabatta for lunch today ? seriously - what did you do before droppers became availible....

i have one - was just to see what the fuss was about and i needed a new post for that bike , its not life changing. infact had it been a 31.6 id have given it to mrs t-r i need it that little.

my question is why no carbon ? thats like having an 8 track in your car these days.


 
Posted : 10/04/2015 8:24 am
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my question is why no carbon ?

I think the OP's question is about how much difference carbon has made weight wise to bikes. So yes you can get (much) lighter using carbon products but if it wasn't available/hadn't been invented then what's the limit?


 
Posted : 10/04/2015 8:53 am
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So yes you can get (much) lighter using carbon products but if it wasn't available/hadn't been invented then what's the limit?

Can you? I genuinely reckon you could build a sub-20lb FS bike without any carbon. It would be a racy build, but then a sub-20lb FS bike made entirely from carbon would also be a racy build!

Ironically I reckon you can do it cheaper if you use carbon parts.

2004 were almost identical. No, they weren't that light but on a par with those Anthem's I reckon.

Almost as you say, 100mm not 120mm travel, Triad shock not Septune, and I'm sure when I weighed frames (and I'm obviously going back 10 years now) there was a surprising weight difference. Quite possibly my memory failing me! Agree though, for a proper full alu frame with no carbon linkages or anything they're probably among the lighter options.


 
Posted : 10/04/2015 9:19 am
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Ellsworth Truth of similar vintage was also a pretty light option, not as light as their claimed catalogue weight, but not far off.

Had a build around 2003/2004 with XO and RaceFace whirly bits, hope/mavic wheels using tubes! and a Pace RC36 (only carbon bit) that came in at a smidge over 24lbs, so be more choosy with bits and some modern stuff and I reckon njee is probably right about going sub 20lbs with no carbon.

I think the OP's question is about how much difference carbon has made weight wise to bikes

I think carbon has allowed us to drop some weight overall on a like-for like basis, but mainly it's allowed us to get a bit more travel, more strength and stiffness for comparable weight, and offset some of the weight gains we've accumulated for things like droppers, bigger chassis forks (even in XC) and stuff like that, wtill a net weight loss to be sure.


 
Posted : 10/04/2015 9:43 am
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Ellsworth Truth of similar vintage was also a pretty light option, not as light as their claimed catalogue weight, but not far off.

Ah yes, before they reinforced the seat tube, they were properly snaptastic then, basically made out of tinfoil!

Only bike I've owned, but never ridden. Someone part ex'd one at the LBS, it was a bargain, so I bought it, took it apart and sold it in bits, made loads.


 
Posted : 10/04/2015 9:46 am
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I see the magic scales have made an appearance 🙂


 
Posted : 10/04/2015 9:52 am
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I think carbon has allowed us to drop some weight overall on a like-for like basis, but mainly it's allowed us to get a bit more travel, more strength and stiffness for comparable weight, and offset some of the weight gains we've accumulated for things like droppers, bigger chassis forks (even in XC) and stuff like that, wtill a net weight loss to be sure.

Nail->Head

Taking litevile as an example, aluminium frames can weight the same as carbon, but they then cost as much as carbon. And for most brands having 2 models (one cheap alu and one expensive carbon) is a simple way of getting a bigger slice of the market. Intense (FRO versions) and Iron Horse (the USA built Sundays) used to market 2 alu versions of the same frame, so it's been done.

But I'd be suprised if the carbon frame's weren't stronger than the aluminium one's too, carbon fibre isn't particularly stiff so you end up needing a lot of it, which is fine as with weighs considerably less. Whereas with aluminium and steel (and Ti) the right stiffness and strength are more conincident (as stiff frame is generaly strong enough and vice versa) so there are more advantages than just weight.


 
Posted : 10/04/2015 10:02 am
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Intense (FRO versions) and Iron Horse (the USA built Sundays) used to market 2 alu versions of the same frame, so it's been done.

Plenty more examples than that - virtually all companies do multiple aluminium frames within a single range - Spesh doing M2/M4, or M4/M5 historically, Trek still do Alpha Black and Red on Fuel Exs IIRC.


 
Posted : 10/04/2015 10:04 am
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You can buy an off the shelf aluminium Canyon that's a bawhair over 25lbs (exc pedals but with a dropper!)

https://www.canyon.com/en/mountainbikes/bike.html?b=3566

Bars look to be carbon but you could swap them out for aluminium, ditch the 3x10 for 1x10, convert to tubeless etc and get the weight down a fair bit


 
Posted : 10/04/2015 10:26 am
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Not to mention special works/team versions of basically the stock frames and forks but with the lightest ones (from normal variances) pulled out of the batch and then fitted with ti-hardware kits, custom extra-milled linkages, anodised instead of painted, and such managing to shave a few more grammes here and there and sold for extra £

I see the magic scales have made an appearance

nah, these aren't magic, they're hypothetical 😉


 
Posted : 10/04/2015 10:30 am
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nah, these aren't magic, they're hypothetical

I assume he was talking about this:

Had a build around 2003/2004 with XO and RaceFace whirly bits, hope/mavic wheels using tubes! and a Pace RC36 (only carbon bit) that came in at a smidge over 24lbs

Which doesn't seem vastly optimistic, those were light frames, but Hope/Mavic wheels weren't light, as that would've been XC hubs back then.

Bars look to be carbon but you could swap them out for aluminium, ditch the 3x10 for 1x10, convert to tubeless etc and get the weight down a fair bit

If we're really doing no carbon you need to change the rear mech and shifters too, plus you need to add pedals. Still an impressive weight.


 
Posted : 10/04/2015 10:33 am
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This salsa spearfish 16" frame which I have for sale only weights 5.2lbs (full bike was 23.5lbs)

[URL= http://i1311.photobucket.com/albums/s665/Jonathantraverse/d0438f6031ec54b672aaafb3b92ac9fb_zpsd4a0ec2f.jp g" target="_blank">http://i1311.photobucket.com/albums/s665/Jonathantraverse/d0438f6031ec54b672aaafb3b92ac9fb_zpsd4a0ec2f.jp g"/> [/IMG][/URL]


 
Posted : 10/04/2015 10:41 am
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Which doesn't seem vastly optimistic, those were light frames, but Hope/Mavic wheels weren't light, as that would've been XC hubs back then

That was genuine weight, no optimism involved, actually surprised at the time how light it turned out, RC 36s were ~1500g so comparable to a modern Reba, Turbine cranks were pretty light at the time, with Ti BB was less than the XTR 950 that I had before them anyway, Wheels were XC's with the Ti freehub, heavy by modern standards but with 717s and CX rays and alu nipples still made a reasonable weight wheelset, silly thin conti tyres were a bad choice but were pretty light, XO rear mech (proshift front mech, remember them?!) with XO gripshift was waaay lighter than the XTR option, although XTR cassette was still on there, USE seatpost, stem and bars, SLR saddle, all off the shelf stuff, no properly exotic bits or anythign built by crazy Germans!

If we're really doing no carbon you need to change the rear mech and shifters too

ah yes, bum, the rear mech hadn't registerd in my head as having carbon bits but they did, I suppose the SLR counts as carbon as well underneath or was it just some clever plastic?

If it was that easy 10 years ago and pre-tubeless then should be easy to go a lot lower now if you tried, not that I've had any full suss bike lighter since then (other than a Mk1 Cannondale Scalpel but that's more soft-tail than full sus), they've all been heavier but more capable.


 
Posted : 10/04/2015 10:51 am
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Wasn't me that disputed it! I had my Top Fuel down to 19.8lbs though, so agree it can be done, but that had lots of carbon.


 
Posted : 10/04/2015 10:53 am
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Wasn't me that disputed it

I know, was just adding clarity for the other guy 😉

The only bikes I have under 20lbs these days all have just the one gear and in some cases no boingy bits other than the tyres.

And while thinking about forks I've just had a little shudder remembering my old Mk1 SIDs, they may have been light but they certainly didn't turn corners very well, or go up and down very well, or hold their air in very well, or their oil...thank god things have improved in that area now!


 
Posted : 10/04/2015 10:54 am
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Haha! The earliest SIDs were lovely though, drilled ti bolts in the bottom of the legs. £600 for a 1998 SID too. Makes current ones seem a bargain!


 
Posted : 10/04/2015 11:00 am
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I suppose the SLR counts as carbon as well underneath or was it just some clever plastic?

I think they're injection moulded, but yes there are 'carbon fibers' in there, they're just not in the laminate form most people imediately think of, although some properly light saddles are laminates.


 
Posted : 10/04/2015 11:09 am