On One Stem Problem...
 

[Closed] On One Stem Problem.

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Seeing as there are quite a few On one owners here, are you having any problems with on-one stems coming loose causing the headset to slacken. Are the bolts soft causing stretching? It's driving me mad stopping every 5 miles or so to tighten up the stem. Any obvious solutions other than throwing in bin and buying an Easton.


 
Posted : 27/04/2009 5:33 pm
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throw in bin and buy a thomson. ๐Ÿ™‚


 
Posted : 27/04/2009 5:35 pm
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do you tighten the bolts alternately a bit at a time increasing the torque in stages?

if not then any dual bolt clamp is going to progressively undo, such as HTII crank bolts.


 
Posted : 27/04/2009 5:39 pm
 jonb
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No, sounds odd. Are you sure there's not something dodgy with the headset? If the stem is coming loose you will be able to turn the bars while the wheel stays still. I'd avoid riding it until you fix the problem sounds like an accident waiting to happen.


 
Posted : 27/04/2009 5:42 pm
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The stem coming loose wouldnt make the headset come loose You could have the stem so loose it spun round on the steerer but your headset would be fine. It could be you Star nut is slipping or your headset is knackered.


 
Posted : 27/04/2009 5:44 pm
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The headest would still stay put, unless the stem was loose though


 
Posted : 27/04/2009 5:46 pm
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Once the stem is tightned the starnut is surplus to requirements. It is only used for preload. After that its the stems clamping force ont he steerer that maintains headset compression.


 
Posted : 27/04/2009 5:47 pm
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Star nut is lightly nipped to apply preload, the stem is tightened and there is no play in headset and everything is fine for a we bit. Then a slight knocking in headset area can be felt. Stem appears tight but there is play in headset. Steering is fine, apart from knocking in headset. It has to be the stem loosing some of its tension allowing play in headset. That is why I think its the bolts. Have stripped everything down, headset appears fine. It looks like a good quality stem, Its light and well finished and was a reasonable price. If it can't maintain the tension around the steerer then it has design issues and is no good. Stem bolts were tightened gradually etc. Has any body had this problem and diagnosed this fault?


 
Posted : 27/04/2009 6:03 pm
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when the headset has become loose can you rotate the stem on the steerer?
Are the stem bolts loose when you go to retighten them?

if not Id be inclined to say there is nothing wrong with the stem or stem bolt forces (yours is the first mention of such a problem) and you arent pre loading the headset correctly?

do you have sufficient clearance between the steerer top and the top cap for the stem cap bolt to do it's job?


 
Posted : 27/04/2009 6:06 pm
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Check the steerer is not pulling up out of the forks. Long shot tho.


 
Posted : 27/04/2009 6:08 pm
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Stoner.
Take your top cap bolt out and ride around without it. For say 5 miles. Headset will loosen as steerer creeps. Poss not on niche forks though I guess.


 
Posted : 27/04/2009 6:21 pm
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Brant - I have run bikes for months with no top cap. Doesn't work lose


 
Posted : 27/04/2009 6:24 pm
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You can run a top cap bolt backed off from preload tension though cant you?

However, in the name of science I shall do just that Brant ๐Ÿ™‚


 
Posted : 27/04/2009 6:25 pm
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Really? My experience varies. Perhaps you chaps are more manly and tighten stem bolts up more.


 
Posted : 27/04/2009 6:27 pm
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Can't rotate stem on steerer and the stem bolts are not loose. There is plenty of clearance between the top washer and the top of the steerer. I am tending to think that the stem is creeping up on the steerer causing the headset to slacken. The steerer is alloy not steel. Its a marzocchi mx pro ETA. It has a slightly rough finish like its been sand blasted so there should be plenty of grip for the Stem.


 
Posted : 27/04/2009 6:31 pm
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Well you seem to have convinced yourself it's the stem, so for the pennies involved Id recommend getting a replacement and seeing if the problem persists. It doesnt matter if we convince you that it might not be, you'll always doubt it ๐Ÿ™‚


 
Posted : 27/04/2009 6:40 pm
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Brant - motorcycle fork legs and some MTB ones are clamped in the yokes in that manner. If the clamp on the stem is creeping there is something badly wrong.


 
Posted : 27/04/2009 6:43 pm
 jonb
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Buy a new bike ๐Ÿ˜‰


 
Posted : 27/04/2009 6:47 pm
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No not at all, I'm open to all suggestions etc, I don't want to buy another stem if I don't have to. The stem holds the pre-load on the headset bearing, not the top bolt. The headset is fine for several miles. It cant wear enough to cause play in the bearings that quickly. What I was fishing for is if anybody has had experience of this and any solutions etc. If the bolts are stretching for example I would replace the bolts with some high tensile steel ones. The bolts that are in are stainless ones I think so they are softer, so maybe more prone to stretching.


 
Posted : 27/04/2009 6:52 pm
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TJ - my experience is that a stem will creep up without a top cap. I wonder if it's actually that a stem will creep up when the headset is loose when there's not a star nut... chattering. Sort of. Will experiment ๐Ÿ™‚

I had a set of the first ever RC30 forks (aftermarket). the steerer pulled out 5mm in one ride - exciting ๐Ÿ™‚


 
Posted : 27/04/2009 6:53 pm
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Is it a 456 stem? Mine wasn't finished too well on the inside and had a slight ridge internally around the opening. A bit of wet and dry smoothed it flat. It may be worth checking for the same as it could mean it's not clamping as well as it should.


 
Posted : 27/04/2009 6:54 pm
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brant, if a stem 'creeped' then how exactly would it stay straight inline with the forks? you cant believe that a stem wouldnt twist if it was slack enough to creep up.

Also, how would headset adjusters that expand between headset and stem work? (as sold by U.S.E amongst others). Not to mention weight-weenies who often remove top-caps/bolts to save weight.

Rich (ridden without headset caps for years)


 
Posted : 27/04/2009 6:55 pm
 MS
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Sounds like the top cap isnt being tightened. If the stem is not loose then I can't how it would be that. Have you put another spacer in under or on top of the stem? Then tightening it all up?

Just a thought!

Pics if your stil having a problem!


 
Posted : 27/04/2009 6:55 pm
 MS
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disregard that last comment just read your last post that theres no top cap!


 
Posted : 27/04/2009 6:57 pm
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Top bolt gets a fair nip to set the preload then stem is tightened.
Yes its an On-One Stem. I will take it off and check for burs and see if I can see any distortion probs. Will take some pics. Have built several bikes never had this happen before just nipped up top bolt, tighten stem and away we go.


 
Posted : 27/04/2009 7:01 pm
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STATO/others. All I can say is that I've had negative experiences of not running top caps.

But I was postulating that perhaps a LOOSE headset when run without a top cap gets looser.

I'm not against admitting I'm wrong. Still don't know why that stems coming loose though ๐Ÿ™‚


 
Posted : 27/04/2009 7:03 pm
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I still wonder if the steerer is poulling up out of the fork? Easy enough to check. I know that the marzocchi forks I have are just an interference fit for the steerer into the crown.


 
Posted : 27/04/2009 7:05 pm
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I know that the marzocchi forks I have are just an interference fit for the steerer into the crown.

With a big lip on the bottom though!


 
Posted : 27/04/2009 7:08 pm
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How long have you had the crown race fitted on the forks? Could be that it's settling into place. Could also be the cups settling into the headtube, or a cracked headset cup spreading slightly...

I've spent ages cursing a slipping starnut/stem only to find that it was the crown race.


 
Posted : 27/04/2009 7:08 pm
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Ah - I did wonder about that Brant. Ta


 
Posted : 27/04/2009 7:10 pm
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waht paule says is where I was going next, but I was assuming that this has been happening for a long time...?


 
Posted : 27/04/2009 7:11 pm
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speculation time:

? maybe you've ovalised the head tube (I assume this actually happens - I'm not core enough to have experience) or else fork bushes worn (or headset bearings ???) ?


 
Posted : 27/04/2009 7:16 pm
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smart scaredypants - back to the diagnosis!

indeed, is it definitely the headset?
Bushing in the forks?
Centrelock rotor rocking on it's mounts?
Brake pads slipping everso in the caliper?

do the brake and rock test, but with the wheel truned to 90 degrees. still knocking? if not, then it's not the headset and ergo it's not the stem.


 
Posted : 27/04/2009 7:18 pm
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I did ovalise a headtube on the tandem - not quite the same symptoms as you would get a knock but no play in the headset - you could tighten the headset until it locked the wheel but it still knocked.


 
Posted : 27/04/2009 7:20 pm
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When the rock test is done with front brake you can see the split taper washer moving against the spacer washers above. Will investigate what paule suggests about headset cups splitting. Never thought of that. Oh by the way this fault is new and has just happened, just built the inbred up, it happened first ride. Headset is brand new FSA Pig. The Steerer is fine not pulling up, Having said that it would only take a few thou of movement to make the headset bearings go slack. I don't think its moving.


 
Posted : 27/04/2009 7:28 pm
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bearings in upside down?


 
Posted : 27/04/2009 7:29 pm
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TJ - maybe it could act as a sort of cam/lever/thingy & allow a bit of what Brant described up above (stem creep ?)

You're right though, I forgot to put in the important question - is there REAL slackness in the top cap when you undo the stem ?


 
Posted : 27/04/2009 7:29 pm
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hw can you see the split tapered ring?


 
Posted : 27/04/2009 7:31 pm
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Its the top edge you can see move maybe half a mm. It gets that slack that quickly especially over rocky tracks.


 
Posted : 27/04/2009 7:36 pm
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errr, isnt the tapered washer supposed to be below the cover and so from sight...

have you installed it correctly?

[img] [/img]


 
Posted : 27/04/2009 7:42 pm
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New build and new headset - is it just the cups and crown race settling into position - only takes a few thou of achievement to create play


 
Posted : 27/04/2009 7:45 pm
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In fact the more I think about it...

are you absolutely sure you havent put the compression ring above the cover?
It is supposed to centralise the steerer in the bearings i.e. contact steerer and top bearing inner race. The cover itself is a "loose" fit just to keep the crap off the top of the bearings and sits over the compression ring and the top bearing.


 
Posted : 27/04/2009 7:52 pm
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As TJ says check the steerer isn't pulling through, I've seen someone with some fairly nasty injuries where some mechanic thought it would be a good idea to fit a steerer tube without a lower retaining lip to some Marzocchis.

As Brant states stems can creep without the top cap fitted, not common though.


 
Posted : 27/04/2009 7:54 pm
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The compression ring on THE PIG is on the top it has no cover like the Orbit, The spacer washers fit straight on top of the compression washer.
What clearance do you guys allow between the top of the steerer tube and the top of the spacer washer for the cap to preload the headset?


 
Posted : 27/04/2009 7:54 pm
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What clearance do you guys allow between the top of the steerer tube and the top of the spacer washer for the cap to preload the headset?

however much is neccessary for no part of the cap to bed down on the steere tube. IMO at least 4mm, usually 5mm


 
Posted : 27/04/2009 7:57 pm
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I wonder if the top cap is being deformed when its nipped and pulling down and touching the steerer tube. I normally measure the clearance and try to leave 2 to 3mm plus. Maybe with this type of headset/cap I need a bit more. I will play around with the spacers and report back.

Thanks for all your suggestions and help!


 
Posted : 27/04/2009 8:07 pm
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Try it with a larger spacer above the stem (giving more steerer clearance) and see if the problem persists.


 
Posted : 27/04/2009 8:28 pm
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Are you 100% sure the races are in the right way up/correct for top and bottom? With cartridges you probably can't do it wrong but I contrived to fit one race the wrong way round on a WTB greaseguard headset and had exactly the same symptoms as you describe.


 
Posted : 27/04/2009 8:51 pm
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im going with headset, if you use spacers under the stem make sure they are pushing the ( sorry for the grammer i did see the diagram but didnt pay attention), wedge shaped, usually plastic part.
i had the same problem in the end the spacers were pushing the top bearing cover not the wedge and therefore blah blah stem comes loose bong.


 
Posted : 27/04/2009 9:01 pm
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Will try it with 4 to 5mm like Stoner suggests and try it tomorrow night, see if I have any joy! There is no top cover on this type of headset, the spacers sit on the compression washer. The bottom race on The PIG is huge so can't mix up. It's meant for bmx and downhill so its quite strong. ๐Ÿ˜•


 
Posted : 27/04/2009 9:18 pm
 ton
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put a threaded 6mm bar through as a headloc.
never loose again.


 
Posted : 27/04/2009 9:24 pm
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I have 2 456 stems fitted to 2...456's!!
Both with FSA headsets and neither has ever shown the slightest inclination to budge. The steel 456 has been built up since 2005 and had almost no maintenance done at all.
Having said that I can't think of a single stem that has worked loose on any of the 10 bikes I have ๐Ÿ˜ณ
I am slightly well built & tighten bolts for a living so that might have some bearing on the matter ๐Ÿ˜‰


 
Posted : 27/04/2009 10:16 pm