Homemade bits and t...
 

[Closed] Homemade bits and tools.

Posts: 357
Free Member
Topic starter
 

[URL= http://img710.imageshack.us/img710/5673/dscf0369small.jp g" target="_blank">http://img710.imageshack.us/img710/5673/dscf0369small.jp g"/> [/IMG][/URL]

Uploaded with [URL= http://imageshack.us ]ImageShack.us[/URL]

Made a shock bush press today. The sense of satisfaction from making a tool is fantastic.

What have you made?

Any ideas for other tools? Currently making a rubber faced mallet too.
[URL= http://img705.imageshack.us/img705/1329/malletsmall.jp g" target="_blank">http://img705.imageshack.us/img705/1329/malletsmall.jp g"/> [/IMG][/URL]

Uploaded with [URL= http://imageshack.us ]ImageShack.us[/URL]


 
Posted : 15/03/2011 9:32 pm
Posts: 4954
Free Member
 

Nice.

How do you do the rough texturing on the hammer? Is that just some tool for the lathe.


 
Posted : 15/03/2011 9:45 pm
Posts: 357
Free Member
Topic starter
 

Yupp knurling tool. Two rollers with spiral lines on them, when you wind the tool across the work it chequers the work. Cool aint it.


 
Posted : 15/03/2011 9:50 pm
Posts: 11604
Free Member
 

I've cut the end off an allan key for a tight spot, and created a cranked spanner from a straight one. Does that count? ๐Ÿ˜‰

Actually, I did make some sort of tool at school years back...I remember using the lathe to put a knurled handle on it. Can't remember for the life of me what is was...


 
Posted : 15/03/2011 9:50 pm
 ton
Posts: 24258
Full Member
 

headset press
length of 16mm threaded bar, 2 nuts to fit and 2 big washers.
works a treat.


 
Posted : 15/03/2011 9:54 pm
Posts: 8180
Full Member
 

Presume you have a lathe at home to have made that.


 
Posted : 15/03/2011 9:58 pm
Posts: 357
Free Member
Topic starter
 

Might make a fancier headset press next achilly. Not done any threading on the lathe yet..


 
Posted : 15/03/2011 9:58 pm
Posts: 4954
Free Member
 

I have a dream of making a CNC lathe and making some hubs. (nevergoingtohappen)


 
Posted : 15/03/2011 10:04 pm
Posts: 357
Free Member
Topic starter
 

Did it at lunch time at work.


 
Posted : 15/03/2011 10:05 pm
Posts: 0
Free Member
 

Nice work wysiwyg.

Most of my 'tools' are bodges but it is satisfying to cobble together something that does a better job than a hammer.

I [i]need[/i] a lathe...


 
Posted : 15/03/2011 10:10 pm
Posts: 33
Free Member
 

headset press
length of 16mm threaded bar, 2 nuts to fit and 2 big washers.
works a treat

And me. Jobs a good'n.


 
Posted : 15/03/2011 10:14 pm
Posts: 0
Free Member
 

That mallet must be heavy?

I've made myself a sine bar, lots of clamps etc from my engineering days, got some home made mic head holders, extended drills,
Also cnc'd my pc tower case side panel with a bio hazard sign.

Wish I had access to mill/lathe etc these days. What fun I'd have making bike bits!


 
Posted : 15/03/2011 10:18 pm
Posts: 0
Free Member
 

Few years ago I made a valve spring compressor for our W123 Merc 280TE.
A mate bought the original home and I photo'd it and made copy out of all mannor of tat I had lying about(couldn't borrow it as his foreman was a tossa).
It allowed me to change all the valve stem seals - smoking into non-smoking without taking the head off.
Only just, though, as it collapsed on the last one in a Hollywood suspense film stylee.

And yes - great sense of acheivement.


 
Posted : 15/03/2011 10:27 pm
Posts: 0
Free Member
 

Stuff I made in my engineering days.

[img] [/img]

[img] [/img]

[img] [/img]


 
Posted : 15/03/2011 10:32 pm
Posts: 357
Free Member
Topic starter
 

Wow, a little more precision than me. I really want to get some time on the mill too.


 
Posted : 15/03/2011 11:25 pm
Posts: 0
Free Member
 

impressive machine skills. I was led to believe the better hammers had a wooden shaft as it tranfers less shock to your arm.. a falsehood?


 
Posted : 15/03/2011 11:37 pm
Posts: 0
Free Member
 

so what are the chances of making up a few of those bush presses for us mortals to purchase?


 
Posted : 15/03/2011 11:41 pm
Posts: 0
Free Member
Posts: 89
Free Member
 

Some brake pad spacers I did for my Mono Minis:
[url= http://farm6.static.flickr.com/5051/5530608940_9e188199c4.jp g" target="_blank">http://farm6.static.flickr.com/5051/5530608940_9e188199c4.jp g"/> [/img][/url]
[url= http://farm6.static.flickr.com/5051/5530609528_b068ef8193.jp g" target="_blank">http://farm6.static.flickr.com/5051/5530609528_b068ef8193.jp g"/> [/img][/url]
[url= http://farm6.static.flickr.com/5053/5530610028_1b18c9e7dc.jp g" target="_blank">http://farm6.static.flickr.com/5053/5530610028_1b18c9e7dc.jp g"/> [/img][/url]
[url= http://farm6.static.flickr.com/5052/5530025641_894129a573.jp g" target="_blank">http://farm6.static.flickr.com/5052/5530025641_894129a573.jp g"/> [/img][/url]


 
Posted : 15/03/2011 11:52 pm
Posts: 24776
Free Member
 

headset press
length of 16mm threaded bar, 2 nuts to fit and 2 big washers.
works a treat

add a couple of smaller washers, or an old bearing, and you can then press your own BB bearings into HTII cups as well.

Drift them out with a hammer and appropriate socket.


 
Posted : 15/03/2011 11:59 pm
Posts: 357
Free Member
Topic starter
 

Dont think i'll be making any any time soon. That set took about 2 hrs. Probably get that down if i were to make more, its only the second thing ive made so far.

Oogles> genius or madness I dont know. But why not if youve got the gear. Assuming theyre CNC machined tho?


 
Posted : 16/03/2011 12:04 am
Posts: 10654
Full Member
 

We're getting a rapid prototyping machine at work.
If I can model it, we can make it.
And I can model pretty much anything....
๐Ÿ˜†


 
Posted : 16/03/2011 12:32 am
Posts: 0
Free Member
 

This may be the only titanium headset cup remover in existence:
[IMG] [/IMG]

and of course the old favourite:
[IMG] [/IMG]

Also have a variety of homemade presses, including one to pull a freehub off with (I suppose it's a puller, not a press, but the same principles apply).

I reckon it's even more satisfying when you bodge your own tools from items available without resort to a lathe or milling machine.


 
Posted : 16/03/2011 12:42 am
Posts: 89
Free Member
 

@wysiwyg yup CNC mould tools, takes all the effort out of it really ๐Ÿ˜‰

@aracer I do love a good bodge! I think all my good ones are at home so no photos. My favourite is the bottle opener made from a brake lever blade.


 
Posted : 16/03/2011 12:49 am
Posts: 0
Free Member
 

Not done any threading on the lathe yet.

Cut threads are a bit weak, especailly for a headset press. Buy a bit of threaded rod, the thread will have been rolled in.


 
Posted : 16/03/2011 12:55 am
Posts: 0
Free Member
 

Cut threads are a bit weak

Not neccessarily, depends on the thread, If turning them they can be made any size/ shape for strength.
threaded rod = stretching issues and generally made of crap grade steel padded with sand and sawdust.


 
Posted : 16/03/2011 9:06 pm
Posts: 0
Free Member
 

ooh and almost forgot, Aracer and Oggles, nice kit.


 
Posted : 16/03/2011 9:08 pm
 Ewan
Posts: 4389
Free Member
 

Aracer - have you any details on that bottle thing? Presume it's for seating tubeless tyres? Looks awesome...


 
Posted : 16/03/2011 11:00 pm
Posts: 4718
Full Member
 

This is one of the suspension links I made for my DIY bike.
[img] [/img]


 
Posted : 16/03/2011 11:12 pm
Posts: 0
Free Member
 

Workstand. Love it! ๐Ÿ˜€
[IMG] [/IMG]
[IMG] [/IMG]
I knew I'd one day find a use for those trampoline poles.....


 
Posted : 16/03/2011 11:31 pm
Posts: 6009
Free Member
 

replacement dropout on my Kona A to retain the snubber roller better than the original design

[url= http://farm6.static.flickr.com/5098/5505727994_f88b1c6f9e.jp g" target="_blank">http://farm6.static.flickr.com/5098/5505727994_f88b1c6f9e.jp g"/> [/img][/url]
[url= http://www.flickr.com/photos/ir_bandito/5505727994/ ]DSC_0407[/url] by [url= http://www.flickr.com/people/ir_bandito/ ]ir_bandito[/url], on Flickr

Now sporting a cartridge bearing rather than the solid roller as the belt wore it flat.

Next job is a pair of dropouts so I can convert it to bolt-thru


 
Posted : 17/03/2011 12:37 am
Posts: 0
Free Member
 

@aracer

nice bong


 
Posted : 17/03/2011 12:45 am
Posts: 0
Free Member
 

Here are a couple of posts with more details on my lemonade bottle compressor:
http://www.singletrackworld.com/forum/topic/diy-tyre-inflator-made-out-of-old-lemonade-bottle-for-tubeless-how#post-456707
http://www.singletrackworld.com/forum/topic/tubeless-tyres-anger-management-issues#post-44698

Though I think if I was starting from scratch now I'd probably make one using a garden sprayer, as recommended on one or other of those threads.


 
Posted : 17/03/2011 1:10 am
Posts: 9279
Free Member
 

Old chain in a vice to act as a chainwhip is the best I've done.


 
Posted : 17/03/2011 1:16 am
Posts: 0
Free Member
 

Best I've ever managed is cutting the bend off a 5 or 6mm allen key, supergluing the long bit into a similar sized socket, connected with an extension bar, to get to the bolt deep inside the legs of Rockshox Indy SL forks to dismantle them. A successfully bodged tool to get round the stupid fork design.

Best bodged tools are things like a bit of metal pole over the end of a spanner to undo too tight nuts and bolts, things like that. Necessity being the Mother of Invention and all that.


 
Posted : 17/03/2011 1:25 am
Posts: 0
Free Member
 

I have a piece of steel bed-angle with a short section of chain bolted to it as a chain whip ๐Ÿ™‚ And lots of blunted screwdrivers after using them as drifts ?


 
Posted : 17/03/2011 1:27 am
Posts: 0
Free Member
 

I find old spokes are surprisingly useful for all manner of little jobs.


 
Posted : 17/03/2011 1:32 am
Posts: 9279
Free Member
 

Spoke nipples make good anti-fray cable ends as well.


 
Posted : 17/03/2011 1:35 am