Getting a brake hos...
 

[Closed] Getting a brake hose insert in - help a stressed head!

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Hi all,

Save me from swearing and crying!
I've just done the front brake no problems, cut hose, insert in with a few taps, back together, jobs a good one. The rear however is determined to have me upset and in a strop, try as I might I can not get the insert to go in the last 5mm-ish. I've hit it, pushed it and failing that called it all sorts of names before pleading with it. It's still not budged ๐Ÿ™
So has anyone got any tips or tricks I can try before I go to the shop tomorrow and let them get mad with it.

Its a Shimano set up btw.

Cheers


 
Posted : 04/11/2011 10:01 pm
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The insert into the cable? Try squeezing the cable with a pair of pliers to get it nice and round, then use something pointy to open up the end a little. Then put the hose in a vice and give the insert some taps with a hammer. Sorted.


 
Posted : 04/11/2011 10:04 pm
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Done all that hence the stress, I know it's not (or at least shouldnt be) but its as if it's just too fat. Just stuck now.


 
Posted : 04/11/2011 10:19 pm
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Can you get it out? Maybe recut the hose a cm or two down, then give it another go.


 
Posted : 04/11/2011 10:21 pm
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If you've got the 2 yellow blocks that came with the brakes, you put the hose in there, clamp them in the vice and then tap the barb in with a hammer. Leave about 10mm hose sticking out the end of the blocks so you're not compressing the bit where you're shoving the barb.


 
Posted : 04/11/2011 10:33 pm
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Yeah cut it a bit lower and very tediously cut the insert out, exactly the same ๐Ÿ™ don't fancy cutting anymore hose as I'll be approaching it being close to too short.
Leave it until the morning now, getting fed up and that's just a recipe for disaster.


 
Posted : 04/11/2011 10:33 pm
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Oh and could try warming up the end of hose with boiling water to make it a little more pliable.


 
Posted : 04/11/2011 10:33 pm
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Would that not be risky with getting the oil contaminated so to speak, or we talking flushing it out and starting again?


 
Posted : 04/11/2011 10:35 pm
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Virtual pint and mucho thanks to 'bigyinn' for the hot water idea. Insert in, just gonna flush the fluid through just incase now.
Calm and happy again ๐Ÿ™‚


 
Posted : 04/11/2011 10:57 pm
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Yay, I do occasionally have useful ideas!


 
Posted : 05/11/2011 8:19 am