Drilling gear cable...
 

[Closed] Drilling gear cable mounts/bosses?

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Hi all,

I am planning on running a full length rear gear cable outer. To do this I would need to drill the current cable mounts/bosses or run cable ties. I'd prefer a neater job so I will consider drilling.

What is the correct method to do this? Has anyone done this before? The bike is a Meta 5.

Cheers

Colin


 
Posted : 30/10/2013 11:36 am
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Dunno what the routing is like on a Meta, but if it's a bit higgledy piggledy then a full length outer might be a bad idea.

Drilling is fine, Ive done it on a few frames, also, a good set of files might be just as easier, they should go through alloy like a knife through butter.


 
Posted : 30/10/2013 11:46 am
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I'd opt for the round needle file approach, as mentioned above. It keeps the holes nice and square to the frame if you're careful.


 
Posted : 30/10/2013 11:48 am
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Another option (which I've also done) is hacksaw the closed end of the cable stop off


 
Posted : 30/10/2013 11:52 am
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Drilling can go wrong, especially when the drill goes through and the chuck catches up......


 
Posted : 30/10/2013 11:55 am
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[img] [/img]

I used Araldite for securing the hose guides, before sending the frame to the powdercoaters. Not a bad job I think!

You can see the hole in the swingarm where the internal routing exits.


 
Posted : 30/10/2013 11:57 am
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File sounds like a safer bet.

The routing is awkward on the Meta anyway. It is only to cover a short section underneath the downtube. Here is a link a photo of the Meta, you can see the cable route through the rear swingarm...

http://www.pinkbike.com/photo/8493518/


 
Posted : 30/10/2013 11:58 am
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looking at the photo, I reckon I'd leave it as is.

I found my Cotic (with an exposed section along the TT) has smoother/less draggy shifting than my other hardtails that I'd run a full outer on.


 
Posted : 30/10/2013 12:11 pm
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I used a dremel on my Voodoo initially to drill out the gear cable stops to run full-length cable outer to my Rohloff.

Have more recently taken it one stage further and cut the cable guides open so I can fit the cable outer in without having to detach the gearbox mech and thread the outer through. Means I can remove the entire system and fit to the other bike (long-term project) at some point, without taking the cables apart, just snip the cable-ties.

Having the "half" guides left in means there's something to cable-tie the outers too.

You can sort of see here on the mount between the frame bag and the seat-tube:

[url= http://farm8.staticflickr.com/7459/9981588346_59dd2ffde3_b.jp g" target="_blank">http://farm8.staticflickr.com/7459/9981588346_59dd2ffde3_b.jp g"/> [/img][/url]
[url= http://www.flickr.com/photos/ir_bandito/9981588346/ ]P9280005[/url] by [url= http://www.flickr.com/people/ir_bandito/ ]ir_bandito[/url], on Flickr

Being a tart, I've since replaced the seatpost cable with matching silver braided outer, and replaced the black cable ties with grey ones ๐Ÿ™‚


 
Posted : 30/10/2013 12:11 pm
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Good info folks.

The problem is that my shifting gets effect with the muck/water ingress at the mount points on the downtube, more so now in the autumn/winter months. I've tried Mudlovers before but thought they were poor.


 
Posted : 30/10/2013 12:15 pm
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Probably worth doing then if you think your shifting deteriorates when it gets muddy.


 
Posted : 30/10/2013 12:45 pm