Homemade headset re...
 

[Closed] Homemade headset removal tool. Inspire me.

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Need to take an old 1 1/8 headset out of a 2010 specialized that im doing up for my lad. Can any of you wizened fellas save me a trip to halfords and 20 quid.


 
Posted : 22/10/2017 8:17 am
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Hammer and a drift?


 
Posted : 22/10/2017 8:20 am
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I cut 4 slots into a piece of copper pipe and flayed then out a bit, wedging a cut up piece of old grip in helps give it a bit of support.

I've removed 6 cups with it so far I think, I could do with a proper one now as it's getting weak, but not bad for free!


 
Posted : 22/10/2017 8:21 am
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[url= http://www.instructables.com/id/Bicycle-Headset-Cup-Remover/ ]Split copper tube[/url]


 
Posted : 22/10/2017 8:21 am
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Old socket, just smaller than needed, and extension bar, plus big Yorkshire screwdriver.
You just lean drift over and it connects with a good bit of headset at a time.


 
Posted : 22/10/2017 8:25 am
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Old riser bar cut in half


 
Posted : 22/10/2017 8:26 am
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Drift it out carefully. I bought the tool as I have 3 bikes with old quill type headsets. Press back in with blocks of wood and a hammer, or use a threaded bar, nuts and large washers


 
Posted : 22/10/2017 8:40 am
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old seatpost cut and flared out.


 
Posted : 22/10/2017 9:16 am
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Spark plug tool from a BMW factory toolkit if you have a 80/90s BMW handy... ➡ 💡


 
Posted : 22/10/2017 9:38 am
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Bit of kindling from the woodpile & a lump hammer


 
Posted : 22/10/2017 9:53 am
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I'm liking the socket route with extension bar as that's all available right now. Nice one.


 
Posted : 22/10/2017 12:33 pm
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Hammer and the rear axle from a 2000 Suzuki SV650S


 
Posted : 22/10/2017 4:29 pm
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Flared seatpost works really well :-
Cut seatpost in a cross at the bottom flare out stick it in the heartbeat hit with a hammer and hey presto out it comes.


 
Posted : 22/10/2017 6:23 pm
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As above, pipe offcut around a foot long with two cuts at 90 degrees extending about 2 inches up pipe and then segments flared. 22mm copper pipe tended to deform a bit but worked. Old seatpost with head removed will I am sure work and I have one in scrap box waiting its turn but I currently use a piece of old curtain rail which works fine.

When I first had need of one I tried to buy a purpose built one and the store owner emailed me back and said he could order one in for me but they were very expensive and I would be far better off making my own. I took his advice and he canceled the order.


 
Posted : 22/10/2017 6:49 pm
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I once borrowed the proper Park Tools for a headset swap.
It was one of the loveliest experiences of my life.


 
Posted : 22/10/2017 6:52 pm