• This topic has 23 replies, 19 voices, and was last updated 8 years ago by iainc.
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  • Do I need a hydraulic hose cutter
  • wobbliscott
    Free Member

    I’ve never had to shorten any hoses before and after a new brake set and Reverb purchase i’ve got to tidy up my hoses. For outer brake cables i’ve always used normal wire cutters and if the end of the outer cable is crushed I use an Awl to re-form it and had no issues – nice clean cut – but is it good enough for hydraulic hoses to ensure a good seal with the olive/barb? The brakes have braided hoses if that makes a difference.

    Cheers.

    whitestone
    Free Member

    Just happen to have shortened a Reverb hose last night.

    After faffing around with a cheap (yes I know) pipe cutter, I ended up using a Stanley knife against a block of wood. Put a new blade in first though. The inner of the hose is just plastic, there’s no metal braiding. I found this to be a better tutorial than the official one – https://www.youtube.com/watch?v=GOYvvwdJcvE

    Edit: Make a practice cut first near the original end of the hose then you can see what’s needed.

    scunny
    Free Member

    Superstar have some cheap ones, I’d just get one of them rather than mash up the end with some cable cutters.

    asdfhjkl
    Free Member

    Epic bleed solutions also do a cheap cutter.

    bigyinn
    Free Member

    I’ve just used std shimano cable cutters for braided hoses. For non-braided hoses just use a sharp stanley knife or similar.

    wwaswas
    Full Member

    I used a new stanley knife blade, the hose clamp thing that comes with Magura brakes to make it square and a block of wood.

    Then I got a hose cutter and barbed thing driver. The driver makes the whole job so much easier and no more wrestling inserts into reluctant hoses.

    If you cut hoses even semi-regularly then I’d get the right tools for the job.

    rocketman
    Free Member

    As above a proppa cutter makes life easier. Clean cut without crushing the hose the last 2 Shimanos have cut clean enough to push the barb in by hand

    fudge9202
    Free Member

    The Jagwire tools pictured above are the best tools for the job. Pretty cheap if I remember, got mine on ebay £15 for the pair, well worth it.

    jkomo
    Full Member

    I used a seat rail clamp off a broken seat post to hold the cable, and my best carving knife to slice through.
    Didn’t crush them, barbs went in easy enough, but I squirted the kitchen with brake fluid so had to bleed the afterwards.
    I’m so glad it isn’t harmful, the fluid went everywhere.

    jonba
    Free Member

    I’ve always used a scalpel. It works fine. But getting the barb in the olive is a bit fiddly so I might look at those jagwire tools for that.

    patriotpro
    Free Member

    I used my gear cable cutters when I shortened my reverb hose and it worked fine if not perfectly.

    honourablegeorge
    Full Member

    £7.69 with free potage. Have used this seller before – just ordered one myself.

    http://www.ebay.ie/itm/gobike88-Jagwire-WST025-Space-Age-2-0-Hydraulic-Hose-Cutter-J69-/161115512168?

    creamegg
    Free Member

    Stanley knife / cable cutters work just fine

    stumpy01
    Full Member

    People struggling with pushing the barbs in; have you tried doing it while wearing latex gloves?
    You get much better grip on the barb and cable & in my experience they go in a lot easier.

    When I did my Avids I can’t remember if I used my cable cutters or a fresh Stanley blade on a block of wood but it worked fine.
    Although that jagwire tool is hardly expensive and looks like it will do a good job.

    Northwind
    Full Member

    Stanley knife for hoses here too, perfect tool. For pushing in barbs, the shimano blocks or similiar are ideal, you can make your own by drilling and cutting a block of wood though

    AlexSimon
    Full Member

    Sharp knife here too. Never had a problem. Never notice any squishing as the hoses are pretty stiff things.

    Just take steps to ensure you can place the hose somewhere good to cut against a surface. Especially if you want to keep the hose higher than the bars (as I did when shortening reverb hoses) so you don’t lose oil.

    ThePinkster
    Full Member

    I used to use my cable cutters but treated myself to a cheap hose cutter a while ago and find it neater, easier and quicker than the cable cutter.

    reggiegasket
    Free Member

    wwaswas – what’s the barb driver/holder thing called? Does it have a part number?

    reggiegasket
    Free Member

    nevermind I’ve found it (wst026)

    wwaswas
    Full Member

    give me a chance! 😉

    chakaping
    Free Member

    Park cable cutters here.

    And I’m still alive, I think.

    iainc
    Full Member

    the Epic one costs less than a new bit of hose..

    Might as well do it without risk of a squint/ragged edge..

Viewing 24 posts - 1 through 24 (of 24 total)

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