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Maybe this troubleshooting guide will help.
https://www.simplify3d.com/support/print-quality-troubleshooting/
Yes there is a lot to learn to get good print results. Good settings for one model will not be the same for a different model. You'll find you have settings for great quality another set for overhangs, etc. It really depends on the finish you are happy with.
Cheers, Milkie. I'll have a look! Although I have spent a lot of time looking at various 'how to' guides.
I think this particular print was not helped by the thin walls.
I have created another shim model that biases the two tubes over to one side, rather than an even thickness around the entire gap; it's more of a wedge I suppose than a shim. There is no requirement for the tubes to be concentric, so it probably makes more sense to do it like this.
It did actually finish the print last night, but doesn't look terribly good. I haven't measured it yet but it looks circular & the sides seem to have stayed square to the bed. There are quite a few zits and blemishes to remove before trial fitting it.
I have made a new (non-functioning) version today that is thicker 1.6mm wall thickness, so I'll see if the slicer will allow me to slice it as a complete solid. I've also cut it down to ~10mm so I can print it fairly quickly & compare it to the first one.
Here's a couple of pics of yesterday's attempt:
[url= https://farm5.staticflickr.com/4663/40029337261_53c6c187be_c.jp g" target="_blank">https://farm5.staticflickr.com/4663/40029337261_53c6c187be_c.jp g"/> [/img][/url][url= https://flic.kr/p/23ZfPng ]IMG_20180201_222854[/url] by [url= https://www.flickr.com/photos/me96kka/ ]STW stumpy01[/url], on Flickr
[url= https://farm5.staticflickr.com/4605/39319148244_6b8baecc22_c.jp g" target="_blank">https://farm5.staticflickr.com/4605/39319148244_6b8baecc22_c.jp g"/> [/img][/url][url= https://flic.kr/p/22UuUV3 ]IMG_20180201_223031[/url] by [url= https://www.flickr.com/photos/me96kka/ ]STW stumpy01[/url], on Flickr
Something's amiss. Very hard to narrow down as I'm a relative newbie too.
I would post those on the CR-10 facebook group.
Are you using a Cura profile that's known to be good? A thin wall shouldn't cause too many issues. Vase mode (single perimeter) produces the cleanest prints of all usually.
When it's going around the perimeter, does the printer bed seem to move smoothly?
Those dots on your skirt look like under extrusion. I don't think you need to increase your extrusion multiplier, while it might fix it I don't think it is the root cause.
It could be cause by a little nozzle blockage, especially if you are noticing it on one side the print. Or it could be the coil is tangled slightly. This is assuming your settings are correct and its slicing it correctly.
Did you design it yourself? If so, these tutorials might help with designing for 3D printing.
https://www.stratasysdirect.com/resources/design-guidelines/fused-deposition-modeling
https://www.3dhubs.com/knowledge-base/how-design-parts-fdm-3d-printing
Thanks for the replies. Sorry for the delay in getting back to you.
AlexSimon. I did post these on the FB page and got no real responses above what I didn't already know.
I am convinced that the main issue is caused by the slicer attempting to add infill when there wasn't really room for it. I made a cut down version of it today with 4 walls and that has sliced with zero infill - just solid extrusion. I am gonna print that tomorrow if I find time.
The bits of my part where there was a constant extrusion going down look fine. I think some of the poor appearance is down to me saving quite a coarse STL.
I think I might have sliced this with a slightly tweaked Cura profile. I've been playing with Ideamaker quite a lot and so am a bit lost what I sliced where!
Milkie, yeah I did wonder if that was a bit of under extrusion. I hadn't pushed much filament through the nozzle after loading it though, so I presumed that was the reason.
The thing is...the thicker section of the part looks fine. It's only the thin walled bit with its dotty attempt at infill that looks poor.
I've got some prints planned tomorrow that will hopefully help me see what's what.
If I struggle with these, I will investigate a clogged nozzle.
Yeah, all designed by me. I'll take a look at the tutorials, thanks.
FWIW, the ID and OD are very close to the designed dims, so it should be a functional part. I need to give the inner diameter a light sand to remove some blobs, but then I'll give it a trial fit.
I'd have thought if it's dimensionaly correct, the blobs and imperfections will make it a nice interference fit when pushed home. Not like it needs to look nice for that application.
So, the thin walled shim was almost there, but not quite. It fitted perfectly into the larger dia pipe in the ground, but the pole for the rotary drier was too tight a fit to get the shim onto; I think it was due to the fairly large blobby seam that went up the inside of the shim.
I could have sanded it back a bit more to get it properly flush, but decided to try the crescent shaped shim that I did at work yesterday.
I did another print this morning - 2 objects. One is a crescent shaped 'wedge' type shim to bias the two tubes over to one side. The other is just a test piece to confirm whether or not it was the thin walls causing the issue.
I thickened the walls of the original part up to 1.6mm (4 line widths) and chopped down the base & most of the height.
I changed the print settings last night with a much slower first layer speed. Adhesion was much better & the parts printed loads better. I think I need to fiddle with my retraction settings because I am getting quite a lot of blobbing, particularly at the seam. And, the skirt isn't coming away from the print bed as a homogeneous piece, but is still in it's individual lines (you can see this in the pic below). So, I think I need to calibrate the extruder to check whether I am actually getting the right number of filament out of the nozzle. Pushing the filament through manually is no issue & it comes out nice & straight, so I don't think it is a clog.
Anyway, here's some pics of the test thin walled shim (with wall increased to 1.6mm) & the crescent shim, which I've fitted & works well. It could probably do with being 2x as long as it is but that's a job for another day.
[url= https://farm5.staticflickr.com/4701/39161724595_3edf1e462b_c.jp g" target="_blank">https://farm5.staticflickr.com/4701/39161724595_3edf1e462b_c.jp g"/> [/img][/url][url= https://flic.kr/p/22EA5mc ]IMG_20180203_140011[/url] by [url= https://www.flickr.com/photos/me96kka/ ]STW stumpy01[/url], on Flickr
[url= https://farm5.staticflickr.com/4703/40060281881_081ae35488_c.jp g" target="_blank">https://farm5.staticflickr.com/4703/40060281881_081ae35488_c.jp g"/> [/img][/url][url= https://flic.kr/p/242Zq8c ]IMG_20180203_140215[/url] by [url= https://www.flickr.com/photos/me96kka/ ]STW stumpy01[/url], on Flickr
[url= https://farm5.staticflickr.com/4607/28280884909_912934f2b9_c.jp g" target="_blank">https://farm5.staticflickr.com/4607/28280884909_912934f2b9_c.jp g"/> [/img][/url][url= https://flic.kr/p/K65VMX ]IMG_20180203_140242[/url] by [url= https://www.flickr.com/photos/me96kka/ ]STW stumpy01[/url], on Flickr
White is not an easy colour plastic to photograph!
I have to put my foot up for a while ( http://singletrackworld.com/forum/topic/ankle-update-with-gory-pictures/) so decided to use the time and new computer to learn Fusion360 and design something useful to me. Like Stumpy I am currently going through the prototyping stages and here is prototype 1 with the completed big baby Groot next to it.
[url= https://farm5.staticflickr.com/4659/39350473734_f8afda488e_c.jp g" target="_blank">https://farm5.staticflickr.com/4659/39350473734_f8afda488e_c.jp g"/> [/img][/url][url= https://flic.kr/p/22XgsTG ]20180203_155916[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
The printer seems to work so much better with a more powerful computer so I guess the crap laptop was causing many of my previous problems.
Amnyway, i am sure you are wondering what the prototype actually is for. Well, it is a wrist rest for my crutches.
[url= https://farm5.staticflickr.com/4665/39162480375_89877e2523_c.jp g" target="_blank">https://farm5.staticflickr.com/4665/39162480375_89877e2523_c.jp g"/> [/img][/url][url= https://flic.kr/p/22EDX1T ]20180203_160000[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
normally the standard grey plastic wrist support doesn't fit well. It is either too tight or in this case, too loose. This means that as you walk along the back of top of the crutch presses hard against our forearm with all the pressure in one place.
The idea is that this piece will clip over the shaft of the crutch and provide a nice large contact area to reduce the pressure on the forearm. The side you reest your arm against is glass smooth. Not sure why the top side is so rough, it is as if Fusion360 or the Cura slicer hasn't stuck the final layers on it.
anyway, as you can see, I didn't bother measuring and the clip for the crutch is in the wrong place. I updated the design to move it closer to the crutch and further from the arm rest. I also added some fillets for strength and chamfered the edges of the plate for comfort.
[url= https://farm5.staticflickr.com/4666/25189051537_53971f3199_c.jp g" target="_blank">https://farm5.staticflickr.com/4666/25189051537_53971f3199_c.jp g"/> [/img][/url][url= https://flic.kr/p/EnSts2 ]20180203_160043[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
Currently printing V2 having carefully levelled the bed
[url= https://farm5.staticflickr.com/4670/40061160811_6671681d59_c.jp g" target="_blank">https://farm5.staticflickr.com/4670/40061160811_6671681d59_c.jp g"/> [/img][/url][url= https://flic.kr/p/2434Vpa ]20180203_160113[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
Grrr... Well into the print and then the back corner lifts.
[url= https://farm5.staticflickr.com/4627/39350938594_0cf5f55104_c.jp g" target="_blank">https://farm5.staticflickr.com/4627/39350938594_0cf5f55104_c.jp g"/> [/img][/url][url= https://flic.kr/p/22XiR5w ]20180203_163018[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
Hairspray on glass, same as for the successful print. All the same settings just different results..
Do we think turn the bed heat up or down, or keep the same to begin with and then lower it?
The last option is what I did with Slic3r but haven't seen the option in the Cura Engine that comes with Repetier yet. I will investigate further while I await your advice.
Bed temp raised to 70 degrees
28 minutes and layer 8 and the front corner is just starting to lift. Let's see if it sticks
[url= https://farm5.staticflickr.com/4712/25190607287_6fcc62410f_c.jp g" target="_blank">https://farm5.staticflickr.com/4712/25190607287_6fcc62410f_c.jp g"/> [/img][/url][url= https://flic.kr/p/Eo1rVi ]20180203_173425[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
I think this one is going to fail too. The infill is pretty crappy so i might try reslicing with a different pattern
[url= https://farm5.staticflickr.com/4615/39352141144_1994d3918b_c.jp g" target="_blank">https://farm5.staticflickr.com/4615/39352141144_1994d3918b_c.jp g"/> [/img][/url][url= https://flic.kr/p/22Xq1y9 ]20180203_174321[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
I have stopped the print and am calling it a day for today.
You an see that the infill never really worked and for some reason there appeared to be no 'top' to the top of the piece. I am wondering if this is something I am doing wrong in the Fusion360 model so will investigate that tomorrow.
You can see the beginning of the square for the crutch clip is beginning to form but because of the lack of a top to the surface it has nothing to build on so there are big gaps
I suspect that this failure is something in the model, as I said, so will look their before wasting more time. You can see the solid, smooth bottom of the original piece, same on the failed one, which is laid down properly before the infill starts.
[url= https://farm5.staticflickr.com/4751/39352446344_e254290a75_c.jp g" target="_blank">https://farm5.staticflickr.com/4751/39352446344_e254290a75_c.jp g"/> [/img][/url][url= https://flic.kr/p/22Xrzhd ]20180203_180228[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
Yowzer, what material is that?
The infill looks like it isn't bonding and is just crumbling away as the nozzle passes back over it.
I have only used PLA and I use a really old glue stick (I found in an old pencil case) for bed adhesion.
If you are using PETG, do you need to keep the ambient conditions warmer to reduce warping?
My procedure today and last night that seems to be working is:
Turn printer on and manually set bed and nozzle temp.
Clean glass bed with window cleaner and kitchen roll.
Give it 5 mins and check bed level.
Load filament and manually squished out a few seconds worth.
Run glue stick over approximate print area.
Re-home and start print.
Given how thin your part is and it's purpose, I would probably use a higher infill percentage. Does it really have to be that thin?
I haven't had a part lift yet but given how small the Z-axis movements are, I think that as soon as the part starts to lift, you are in bother.
Do you review the print steps once sliced? I find this quite useful to look for potential issues.
The only thing I can think of for PETG is that fan cooling wants to be much lower. I had mine at 0, but some use it 20% or so.
The first layer looks so good and most slicers will have cooling completely off for the first layer.
Petg. No cooling. Cura automatic infill pattern. The main part is 2mmthick
i have modified the model to put a face on the top where it appears to be missing and then projecting it 1mm back into the model. Hopefully that makes sense and we shall see what tomorrow brings.
Got the printing working today so put together a short video.
It it shows the printer working i it not the failed prints. I fiddled with some Cura settings and it seems to have worked. All the settings I used are shown in the video if that helps anyone
An actual use for it WCA 🙂
I got some new filament in and started printing the big bed leveling knobs for cr-10 that everyone loves. First one on top, notice anything wrong? Looks like the leaning tower of Pisa...
A quick google on leaning brought up mention of belt slippage. Had a look at the X axis motor and found the grub screws were loose.. hmm it's got to be this I thought. After tightening them I printed again and it was perfect (bottom one) phew!
Unlike my benchy though, this was a bugger to get off the bed.
Stumpy, these are well worth printing. Make adjusting bed so much easier. - https://www.thingiverse.com/thing:2408748
Agree about the big adjuster wheels. I actually successfully adjusted the bed for one of my prints while it was doing the first layer and I realised a corner was high.
i have another useful design and print planned for the near future. Possibly another video if you think it is worth me bothering
Keep it coming WCA, we are all learning from each other! Why are you using petg over pla?
I was going to print the other three wheels tonight but feeling a bit nauseous for some reason and can't be bothered. Will do them tomorrow hopefully.
Petg is harder wearing like ABS but easier to print with. It is also food safe so if small children decide to chew the Baby Groot I printed they won't die as quickly. I want to print some stuff that will be used outside and PLA degrades quite quickly.
it seemed the best compromise for ease of printing vs durability
papamountain - yeah, bigger adjustment knobs are on the to-do list....
These ones;
https://www.thingiverse.com/thing:2644549
I printed the squash ball vibration feet at the weekend but will be fitting then to an 18mm MDF board, rather than directly to the printer. Just need to chop up the board, paint it up and get some squash balls...
Dunno why but the bed level seems to have stabilised and it took very little effort to get half decent prints running.
I think I just need to fiddle about with the retraction settings now.
WCA - I'm thinking a setting somewhere in the slicing is incorrect. Are you using a profile for your printer? It looks like it is under extruding on the infill, which could be the printer not being able to print that fast, most slicers will speed up the infill compared to the outline. Try slowing the infill speed down.
EDIT: Just seen your video, I think those print speeds are about the fastest it can print, trying bringing the infill speed down.
Top/Bottom Layers - This should be set to about 5-8 depending on the layer height. What you are seeing in your print is pillowing, but this is also be because the infill isn't being laid correctly
Shell Thickness - Increasing this will help retain the detail in the print, especially if there are overhangs and things. I usually always print with a minimum of 2, but you do have a nice simple print.
Skirt - Increase this to 2 or 3. This will mean you can level the bed while it prints this, giving a you a bit more time to get it level. You'll be able to judge if the lines are too thin or thick after a few times.
Buy yourself a roll of PLA, the last thing you want to do is spend hours chasing the settings and find out it was a bad roll of filament.. Trust me, I've been there!
"i have modified the model to put a face on the top where it appears to be missing and then projecting it 1mm back into the model. Hopefully that makes sense and we shall see what tomorrow brings."
When designing models, always make the part solid, your slicer will then replace the solid part with infill/top bottom layers based on your settings. You can always put the model on dropbox and I can run it through my slicer to see if the model is the problem.
I will slow the infill as I agree it seems unable to keep up with itself.
On the other bits of the print I get the occasional clicking from the feed wheel which I think is because it is trying to push through too much filament sometimes. I thought this might ause over extrusion but haven't worked out if it is causing any problems at the moment so I am just leaving it alone.
Why PLA instead of PETG? I know it is easier to set up, I had a very small sample roll with the printer but PETG seems a better material for what I want to do. It is not as dificult to print with as ABS and much more rugged than PLA. I would like to get my printing working with this unless there is a good reason not to.
The filament was supplied by www.real-filament.com. I have a second roll in black that I will be using for my next project so we will see if that behaves differently.
When I designed the model in Fusion360 I thought I was designing everything as a solid so everything would have a surface. I only guessed at the issue being caused by the 'extrude' function causing an issue. In Fusion360 all sides, edges and planes of the model look solid. I think the issue with the infill may be the real culprit and I was guessing wrong.
The thing I am modelling now is giving me a headache. Just trying to work out the correct approach to start the design when everything is either curved , angled or not parallel. I might post a picture if what I am trying to do a bit later if I don't make much progress but right now I am learning a lot from doing things wrong, redoing then, scrapping that and trying it differently etc
Clicking on the feeder reel usually means its skipping, therefore will under extrude. Causes for this could be, hot end not hot enough or partial blockage, or the feeder wheel needs cleaning out.
PLA would be easier as the optimum settings are a wider range. You don't need the settings bang on with PLA to get a half decent print. I agree PETG is a better material but harder to dial the settings in, especially when you don't have the experience yet.
This has inspired me to dust of my printer, update my OctoPi and print a few things for my sim rig! 😉
My best piece of advice for designing 3D models is there is no right or wrong way, just might be a quicker way. 😉
V1, 2 and 3 of my design starting furthest away
[url= https://farm5.staticflickr.com/4767/26225958808_1f4173cff4_c.jp g" target="_blank">https://farm5.staticflickr.com/4767/26225958808_1f4173cff4_c.jp g"/> [/img][/url][url= https://flic.kr/p/FXuTRA ]20180205_160513[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
V1 proved the concept was sound but the clamp wasn't raised far enough from the main part. The poor surface was caused by bad infil settings I believe
V2 was better but the clamp was slightly too high this timer and the wings of the clamp were a bit flimsy. Also that back edge of the clamp dug into the wrist a bit.
V3 has stronger clamp plus two holes to wire it in place if needed. It also has the bas plate extending backwards beyond the clamp bracket to remove the pressure point
And once fitted the crutch is much more comfortable without having to wrap it in scarves, socks etc...
[url= https://farm5.staticflickr.com/4617/40100617821_8cbeaeeed6_c.jp g" target="_blank">https://farm5.staticflickr.com/4617/40100617821_8cbeaeeed6_c.jp g"/> [/img][/url][url= https://flic.kr/p/246y9Ar ]20180205_160604[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
The video explaining the update is now available on my channel : https://youtu.be/eWfsXhpFy98
Milkie - I kicked off the second print before seeing your comment about the clicking. I suspect 235 for the hot end might be a little low. The clicking isn't always there but is often enough to know it isn't right. I will knock the temperature up on my next print.
My next print will be this and will be printed in my black PETG filament :
[url= https://farm5.staticflickr.com/4705/40100892831_bc37a0d2c6_c.jp g" target="_blank">https://farm5.staticflickr.com/4705/40100892831_bc37a0d2c6_c.jp g"/> [/img][/url][url= https://flic.kr/p/246zykZ ]20180205_162817[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
[url= https://farm5.staticflickr.com/4677/25228575937_15fdc1ced3_c.jp g" target="_blank">https://farm5.staticflickr.com/4677/25228575937_15fdc1ced3_c.jp g"/> [/img][/url][url= https://flic.kr/p/Ern3Fc ]20180205_162827[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
It is the roof rail end cap from my Range Rover. I am really 'enjoying' trying to model it at the moment but am learning a fair bit as I go along.
None of the sides are parallel, none of the surfaces are flat and none of the faces are parallel which is a challenge.
I am starting from the bottom where there is the nearest to flat edge. 2 rectangles (not parallel) down each side the width of the thickest bit of the plastic and a thinner rectangle at the back joining them. Extruded that up to the height if the wedge/ramp you can see on the inside each side. Used lines to mark the wedge/ramp and remove the unnecessary material. Added the little tag at the bottom.
I hope that this correctly matches the bit of the fitting that slides onto the roof rail, basically the bottom bit of the fitting. I have then just extruded up to create the rest of the box without caring about size or style as I just want to check the 'slide fit' first. In fact, I will probably remove most of the box I have created before printing it, just to save time.
[url= https://farm5.staticflickr.com/4611/39389203114_a6a7977394_c.jp g" target="_blank">https://farm5.staticflickr.com/4611/39389203114_a6a7977394_c.jp g"/> [/img][/url][url= https://flic.kr/p/231FXMC ]20180205_165156[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
Once I have got the bottom fitting correct I will fous on the front edge with it's recess to meet the other part of the roof rail, angled differently on each side of course. Once that is sorted and looks okay I will mirror it and print two. That way I can ignore the original one and be sure that the two I fit will match.
I am having to do all this either laid on my belly or my back with my ankle elevated so the picture angles are all to co. Please trust me that the model looks more like the proper fitting than it does in the photo.
V3 looking good WCA 🙂
3D design seems to be bloody annoying lol. I spent hours the other night designing a door handle for the freezer. Scrapped it in the end... More practice required.
Stumpy, I've now decided against the squash ball feet. Seems to make the whole rig shake a lot more from what I've read. Make sure you get the least bouncy squash balls you can get - triple yellow spot.. Let us know what you think.
Milkie, so what does the OctoPi bring to the table? I keep seeing it mentioned but haven't looked into it yet.
Also, I could do with some kind of cover to throw over the whole thing to keep dust etc off it when not using it. Why isn't there one..
What tools are people using for designing their models? What file formats are needed for online printing facilities?
What sort of profiles are needed for strength? For example I want to print a 100mm cube but have it hollow so that I can bolt stuff into it. Ideally it would also have latticed sides so you could see into it. What width "edges" would I need to make it pretty strong, as in strong enough to be able to pass it around?
Some will take 3D files from particular software, but most of the time STL is the common way to send them.What tools are people using for designing their models? What file formats are needed for online printing facilities?
Fusion 360 is free for hobby or startup use. It can save STLs no problem.
It's obviously going to vary with material and 'infill' percentage, but PLA is reasonably strong. 5mm walls on your 100mm cube should be ok, unless you're hanging weight off it. The 3D printer will want to fill those 5mm walls with 'infill'. You can choose 100% (solid), or they can fill it with a lattice grid of any percentage below that.What sort of profiles are needed for strength? For example I want to print a 100mm cube but have it hollow so that I can bolt stuff into it. Ideally it would also have latticed sides so you could see into it. What width “edges” would I need to make it pretty strong, as in strong enough to be able to pass it around?
For stuff I need to be strong, I choose 50%, for visual stuff, I tend to choose 10-15% depending on complexity of the top surface.
BTW: If you print a hollow cube, the top surface is doing what is called 'bridging' and can be a problem on long spans - it's basically laying plastic down in thin air and it wants to droop. So some kind of support structure would work best here, if your design can accommodate it. Some printers/materials can bridge very well though, so it depends on where you get it printed.
SammyC - there are loads of free design solutions out there. Plenty already mentioned in this thread: Tinkercad, Fusion360, Onshape, Sketchup.
For online printing facilities, I would suspect that they require stl files.
I can't really envisage what you are trying to achieve with the cube you mention, but it sounds achievable with 3D printing. If it's just a display part that is needed to show a concept, the 'edges' could be pretty thin. It depends if you want the whole thing to be a lattice structure, or just part of it. You would also have to consider the areas where things will be 'bolted in'. How will you bolt them (e.g. a hole with a nut & bolt passing through, or perhaps a threaded hole in the plastic).
"Milkie, so what does the OctoPi bring to the table? I keep seeing it mentioned but haven’t looked into it yet."
OctoPi is for controlling your printer, slicing, live viewing the print, creating a timelapse. I use it for uploading my gcode files to the printer SD card, pre heating and remote viewing with a Pi Camera. I also have a touchscreen that you can control the printer with, but I prefer using my iPhone. It has Cura built in with the capability of slicing. I think I have it setup so I get a notification on my phone when a print has finished.
TimeLapse with this would be great, but I need to find a location for the camera that doesn't interfere with the head, doors, rods, belts and has shorter focal length than the Pi Cam. I need about a 20cm focal length.
EDIT: Just found our you can rotate to Pi Cam lens to reduce focal length.
papamountain
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<div>Stumpy, I’ve now decided against the squash ball feet. Seems to make the whole rig shake a lot more from what I’ve read. Make sure you get the least bouncy squash balls you can get – triple yellow spot.. Let us know what you think.</div>
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Hmmm. Only just seen this.
Well, I've bought some 18mm mdf sheet to cut to size & mount the feet on the bottom of, rather than directly to the bottom of the printer. Hopefully the added mass will stop it wobbling around. I did wonder if the squash balls would have enough stiffness to combat the translation off the axes (mainly the Y-Axis, I guess).
No great loss if it doesn't work. I should probably have just bought a 4-pack of Sorbothane feet in the first place.
Definitely need to cut the noise down. The printer stands on a cheap old wooden computer cabinet , which sends the vibrations straight onto the varnished floorboards. These then send the noise throughout the rest of the house!
I'm curious to try the Nema stepper dampers that seen like a popular 'upgrade' on the X & Y axis. There seems to be an equal number of people who think they work with no detriment to quality versus those who think they definitely reduce quality.
What software to design?
I used Fusion360 and learned everything I needed to design and print my crutch modification (ooo-err) by watching 3 YouTube tutorials. Here is part 1 :
I spent the first few months with a computer that wasn't powerful enough to run any software and just downloaded designs from Thingiverse which gave me a chance to get a bit more used to printing things.
There are definitely two very different skills required. 1 is to design stuff and 2 is to print stuff. They are related as a good design is easier to print and a good printer will work around some of the issues of a poor design but don't think of them as the same thing.
I can highly recommend Washing Machine Anti Vibration Pads:
I have a couple of 20mm thick ones on a sim rig and it cuts the vibrations down by quite a lot and there is a lot of vibrations with the bass shakers. I haven't bought one for my printer though. I'm also using an old TV cabinet for my printer with a couple of paving slabs on the bottom shelf which has helped reduce any wobble the printer creates.
WCA - Your print is looking a lot better! Have you solved the infill issue now?
Thanks all, very useful info.
The cube needs to be taken apart for fitting stuff into it so I think I'll design it as a set of flat panels that are then screwed together. I was thinking of adding holes for self tapping screws, I'm assuming that because it will be plastic that is fine as long as the screws have a deep enough thread to grip?
Slowing the speed solved the infill issue - than ks.
Now struggling with Fusion360 and 3D modelling the roof rail end shown earlier. I designed the base and printed it to check it slid in correctly. So far so good. I had added the top of the piece which doesn't line up with any of the edges of the bottom.
I now need to build the walls to connect to bottom to the top but am struggling as there are no common planes and Projection doesn't seem to do quite what I want but I suspect it is the right thing.
The back edge (left as you look at the picture) leans forward about 2cm to reach the back of the top piece.
The left edge (top as you look at the picture) leans in about 1cm but also projects forward from the front of the base be about 1cm.
The right edge (bottom as you look at the picture) leans in about 2.5cm and again, about 1cm forward of the base.
Each of the edges is 2.5mm thick.
Also wondering if Lofts are relevant. No idea what they are but the picture looks similar to what I want.
I shall persevere, sod all else to do.
[url= https://farm5.staticflickr.com/4607/39218932135_9b7f8004e9_c.jp g" target="_blank">https://farm5.staticflickr.com/4607/39218932135_9b7f8004e9_c.jp g"/> [/img][/url][url= https://flic.kr/p/22KDha6 ]How to Join[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
It was Lofts I wanted but I had forgotten to select the New Body option.
An entire day spent on this and I have decided to scrap it and start again in the morning as there are so many sketches and deletions that the whole thing is a mess.
Hopefully I can apply what I have learned and do it much more quickly and cleanly in the morning
I changed from yellow PETG to black PETG. Both rolls of filament fromt he same supplier but dramatically different results.
[url= https://farm5.staticflickr.com/4629/40132506151_143e00e30f_c.jp g" target="_blank">https://farm5.staticflickr.com/4629/40132506151_143e00e30f_c.jp g"/> [/img][/url][url= https://flic.kr/p/249nzTe ]20180207_115521[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
In the photo I am holding the top of the hot-end with the nozzle facing up and left. I guess I have some cleaning to do.
I'm just using my M3D (original) for the first time in maybe 6 months.
Used it almost daily printing anything and everything but then ran out of things to fix / modify / make.
A bit leaner. Now to re-assemble, re-calibrate and re-try
[url= https://farm5.staticflickr.com/4716/39233700465_7ba634ae54_c.jp g" target="_blank">https://farm5.staticflickr.com/4716/39233700465_7ba634ae54_c.jp g"/> [/img][/url][url= https://flic.kr/p/22LWYgt ]20180207_121945[/url] by [url= https://www.flickr.com/photos/89686376@N04/ ]WCA![/url], on Flickr
Podge - If you are bored and want a go at the Range Rover Roof Rail End in the earlier photo's I can share the dimensions...
Thanks, not sure I have the build volume at around 100mm cube.
Currently fixing / improving the boy's Brio set and tipper truck.
I think you've dissuaded me of any ideas I had about buying a 3D printer WCA. Looks like a WCPITA to be frank.
tthew - Yep. A great experiment for £150 but unless you spend more and spend more time learning how to configure it and do everything properly it can be frustrating. If you want to design stuff and then get it printed so it is useable you are probably better off getting it professionally printed.
The main reason I have spent so much time with mine for the last few days is that I am stuck in bed with my leg elevated so there is sod all else to do.
Trying to learn Fusion360 for the modelling has been fun but the RR Roof rail is stretching my talents. Having said that, the crutch modification is great and I am really happy with that. I guess the trick is to design things with parallel flat surfaces and simple shapes. Complex stuff can be bought more easily.
Refreshingly honest! Nothing wrong with learning new skills either, I'm having a bash at programming using Python at the moment.
As an aside, I reckon a Raspberry Pi would make an ideal homebrew 3D printer controller, but that's WAY beyond my skill set!
