Forum menu
Are you Bored enoug...
 

Are you Bored enough to watch... Project DS911

Posts: 13587
Full Member
Topic starter
 

In this episode you see me succeed!

 

Well I get a split mould created which I am pretty chuffed with.

 

 


 
Posted : 11/03/2025 6:33 pm
Posts: 13587
Full Member
Topic starter
 

And in this episode I am back to failure.

 

I discover that the process I use for the mould is fundamentally incompatible with the method I was planning to actually use the mould.

This interesting discover means I have to change my approach to making all future parts. Thank goodness I haven't already created my 2nd mould. Oh, hang on a minute, I have. Bugger!

 


 
Posted : 04/04/2025 7:12 am
Posts: 13587
Full Member
Topic starter
 

Lunchtime bump as I posted it up quite early this morning

 


 
Posted : 04/04/2025 12:20 pm
Posts: 1334
Full Member
 

Not a failure at all WCA, you’re just learning from your (occasional) mistakes. Will it be on the road this summer?


 
Posted : 05/04/2025 7:43 am
Posts: 13587
Full Member
Topic starter
 

On the road this summer? Hopefully. Finished this summer, unlikely - wheel arches, under bonnet refinements, paint/colour for the whole car, engine upgrade  etc 

Lack of time and money, compounded by a lack of knowledge


 
Posted : 07/04/2025 1:49 pm
Posts: 13587
Full Member
Topic starter
 

The bad news is I made a big mistake which has cost me £££

 

The good news is it will cost you less than 4 minutes to watch it.

 


 
Posted : 22/04/2025 10:42 pm
Posts: 13587
Full Member
Topic starter
 

Little bump for the morning people


 
Posted : 23/04/2025 10:50 am
Posts: 13587
Full Member
Topic starter
 

After the slight / absolute disaster last episode, let's see if I can recover.

 


 
Posted : 03/05/2025 10:40 pm
Posts: 9268
Full Member
 

Is that a crack ?

 

 

 

Perhaps a longer Tshirt is in order 😉


 
Posted : 03/05/2025 11:07 pm
Posts: 13587
Full Member
Topic starter
 

Yeah, I notice that but if I edit it out you get no footage 😀 


 
Posted : 03/05/2025 11:09 pm
Posts: 1334
Full Member
 

Fantastic. That’s breakfast viewing sorted!


 
Posted : 04/05/2025 6:42 am
Posts: 11589
Full Member
 

Great recovery as that new wing looks fantastic.


 
Posted : 04/05/2025 8:19 am
Posts: 13587
Full Member
Topic starter
 

And the latest great episode has dropped -

 

Loads of time spent fitting, adjusting, marking, removing, adjusting, fitting, adjusting, marking, removing, adjusting, fitting, adjusting, marking, removing, adjusting, fitting, adjusting, marking, removing, adjusting, fitting, adjusting, marking, removing, adjusting, fitting, adjusting, marking, removing, adjusting, fitting, adjusting, marking, removing, adjusting...

 

but I kept most of that out of the episode just to make it bearable


 
Posted : 19/05/2025 12:45 pm
dyna-ti reacted
Posts: 11589
Full Member
 

This and Colin Furze's tunnel and garage...I keep watching and each episode wish the next one would hurry up...I just want to see the finished thing as it is great seeing it progress.


 
Posted : 19/05/2025 6:18 pm
Posts: 13587
Full Member
Topic starter
 

wish the next one would hurry up...I just want to see the finished thing

 

Me too!


 
Posted : 19/05/2025 10:29 pm
Posts: 1334
Full Member
 

Posted by: WorldClassAccident

wish the next one would hurry up...I just want to see the finished thing

 

Me too!

😂

 


 
Posted : 20/05/2025 6:39 am
Posts: 5784
Full Member
 

I see it as a Binky alternative. But without the biscuits


 
Posted : 20/05/2025 7:49 am
Posts: 13587
Full Member
Topic starter
 

I have a few days leave next week so hopefully will get a bit more done. I have the head light mould well underway already so perhaps the bonnet as well next week?


 
Posted : 20/05/2025 10:15 pm
Posts: 13587
Full Member
Topic starter
 

Headlight recesses complete. It took bloody ages as I waited for the various patches to dry when bonding them into the inside of the front wings. Don't worry, I skipped over most of the pain.

 

The bad news is that my roller garage door broke at the weekend and the company want £200 for 4 plastic clips to fix it so it is difficult to view the car from the front. The good news is that I made good progress on the bonnet mould while I was waiting so the next episode might drop quite soon.


 
Posted : 09/06/2025 5:33 pm
DickBarton reacted
Posts: 13587
Full Member
Topic starter
 

Ever wanted to make a mould for a carbon fibre or glass fibre part?

No, me neither really but if you want to watch it anyway, here is the end to end process for making the biggest mould I have attempted so far.

 


 
Posted : 20/06/2025 10:53 am
Posts: 13587
Full Member
Topic starter
 

Enjoy the latest. It is quite short because most of my time was spent putting connectors together, something not working, taking them apart just to discover they were fine and it was a different fault. Also, DO NOT ask the Porsche forums for the wiring diagrams for a 997 headlight. I got a dozen replies and problem 20 definitive, but contradicting, answers. The best answer I got, with only 3 out of 26 wires misidentified was actually from Grok AI!

 


 
Posted : 01/08/2025 10:11 am
Posts: 13587
Full Member
Topic starter
 

For those who care, or are vaguely interested, I have spent 6 hours today trying to get a successful vacuum seal for a rein infusion on the bonnet. This will probably be about 30 seconds on the video.

 

No real point to this post other than sharing my frustration. I am sure I will resolve this all tomorrow, or at least some tomorrow. I am about £400 into this bonnet piece so cannot afford for it to fail. Please buy my art to help fund this stupidity.

 

https://photos.app.goo.gl/nB3oBToY4967ZQJJ7


 
Posted : 18/08/2025 9:44 pm
Posts: 13587
Full Member
Topic starter
 

Nothing too exciting. I just realised I hadn't done a 30 minute compilation episode since before Christmas so am catching up with those.

 

I hope to get fresh material out after this weekend

Compilation 6

 

 

Compilation 7

 

Compilation 8

https://youtu.be/L23WHLMBBI4


 
Posted : 29/08/2025 10:53 pm
Posts: 13587
Full Member
Topic starter
 

And Compilation 9

 

This takes us up to Episode 40 in the Compilation series.

Episode 41 is already available covering the lights and wiring fun with those.

Episode 42 should complete this weekend, if I get the weather, and shows the front airdam becoming carbon

Episode 43 will follow soon and shows the making of the bonnet - an expensive (had to wait to sell more paintings, hence the delay) and scary process


 
Posted : 29/08/2025 11:15 pm
Watty reacted
Posts: 1334
Full Member
 

About bloody time too 😉 


 
Posted : 30/08/2025 7:16 am
Posts: 13587
Full Member
Topic starter
 

Yeah, I had to wait to sell a painting. Sold one for £600 and bought £700 of carbon fibre the same day. Using man-maths that is free carbon fibre. I have been very busy doing, rather than filming and editing since then. The next 2 episodes are crackers with real progress made.

 

Sneak preview pic, just for you.

https://photos.app.goo.gl/v98YVCRES8JLxQnG9

 

Anyway, lunch break over so back to the garage for me.


 
Posted : 30/08/2025 12:43 pm
leegee, DickBarton and Watty reacted
Posts: 13587
Full Member
Topic starter
 

After an early start and a couple of hours work we have some fresh content for a Sunday morning!!!

 

Because I was doing the bonnet and this at the same time you get some out of sequence images of the progress. Hopefully the bonnet video will be out in a week or so. I just need to work out how to bolt it to the car and keep it closed.

 


 
Posted : 31/08/2025 8:13 am
Posts: 13587
Full Member
Topic starter
 

This is a bit longer so if you get bored of me trying to find the bloody vacuum leak, skip to 10 minutes in :


 
Posted : 08/09/2025 9:42 am
Posts: 1334
Full Member
 

Excellent, nearly there 👍


 
Posted : 08/09/2025 11:17 am
Posts: 13587
Full Member
Topic starter
 

Yep,  Mostly fixings to bolt it all together now. The bonnet hinges are going to be a challenge as they need to be exactly parallel with each other and square on the bonnet so they open properly. Unfortunately the isn't a flat or square point on the bonnet to start measuring from. I knew I should have styled it like a Tesla Cybertruck...


 
Posted : 08/09/2025 12:26 pm
Watty reacted
Posts: 13587
Full Member
Topic starter
 

This is possibly the episode before I go for an MOT and get this car on the road again!!

 

The delay is partly because of life and partly because of an 'adverse reaction' which held me up for a month while the antibiotics, steroids, antihistamine, ascorbic acid and 2 different sets of eye drops did there thing. Details at the end of this video.

 

 

It is my firm belief that in the next episode you will see this fly through its MOT and I can enjoy driving it while finishing off the rest of it.


 
Posted : 12/10/2025 10:36 pm
Posts: 13587
Full Member
Topic starter
 

Sneak Preview - I have decided to paint the front wings body colour so am giving them a body filler skim and much bloody sanding. Not sure whether to complete this before or after the MOT. I was filling and sanding 7:30am - 9am and again 7pm - 9pm and am sincerely sick of it now but the photo shows some progress..

 

https://photos.app.goo.gl/ke9YDtU8KuJZMgq19


 
Posted : 14/10/2025 9:32 pm
Posts: 13587
Full Member
Topic starter
 

Sneak preview. I little more sanding and then hopefully I can get the wings under primer this weekend once our guests leave.

image.png


 
Posted : 24/10/2025 3:02 pm
 LAT
Posts: 2405
Free Member
 

It turns out that I wasn’t bored enough to watch the videos, but I’m looking forward to seeing the finished article 


 
Posted : 24/10/2025 4:10 pm
Posts: 11589
Full Member
 

I've been watching them...quite enjoying watching the transformation.


 
Posted : 24/10/2025 4:57 pm
Posts: 2000
Full Member
 

It looks great ! Well done !


 
Posted : 24/10/2025 6:10 pm
Posts: 13587
Full Member
Topic starter
 

The front wings are both undercoated and I have just refitted the headlights and I think I am ready for an MOT.

My wife has a fairly major operation this Friday so I won't book it yet, plus there is plenty of cosmetic work and wheel arch liners to fit, but I THINK I AM READY FOR THE MOT!!!!!

It almost doesn't seem possible after this long and this many set backs but tonight I am feeling good!

 

*sorry for all the exclamation marks!


 
Posted : 05/11/2025 12:07 am
Posts: 13587
Full Member
Topic starter
 

MOT booked for Thursday!


 
Posted : 07/11/2025 1:45 pm
cvilla reacted
Posts: 9618
Full Member
 

Looking great - the car that is - you still look 'swollen'.


 
Posted : 07/11/2025 2:13 pm
Posts: 13587
Full Member
Topic starter
 

you still look 'swollen'.  Yeah, a month or so in and my neck is still oozing serous on a regular basis. Bored of this now


 
Posted : 07/11/2025 3:03 pm
Posts: 13587
Full Member
Topic starter
 

There has been a slight delay as I tried to grow back the skin on my face but here is the episode that (finally) takes the car to MOT

 

 


 
Posted : 22/11/2025 1:54 pm
leegee and DickBarton reacted
Posts: 1239
Full Member
 

I've watched most episodes and I reckon it looks good, once painted it should look even better. Please keep updating.


 
Posted : 22/11/2025 4:18 pm
Posts: 9618
Full Member
 

Fab, looking more and more like 'a car'. Great work so far.


 
Posted : 22/11/2025 4:55 pm
Posts: 1334
Full Member
 

Great news WCA, keep ‘em coming.


 
Posted : 22/11/2025 5:48 pm
Posts: 13587
Full Member
Topic starter
 

Almost there. I need to work out how to do the wheel arch liners as the originals aren't close to fitting anymore. Filler and undercoat the airdam/bumper, decide how to finish the bonnet and add a petrol filler cover.

Then I need to get better with the paint gun and paint the front, subtly blending into the existing Porsche silver. Always easiest to start with trying metallics and colour matching 20 year old paint, right?

Can you think of anything else I have missed?

I might tart up the front boot with some c/f panels but I am not sure.


 
Posted : 22/11/2025 6:58 pm
leegee reacted
Page 5 / 6