All the Zocchi Manuals you’ll ever need..
:)
basically for old zocchis.. its..
remove any air from forks if they’re air sprung..
Remove preload adjusters with tiny screw in if coil..
Remove circlips from under preload adjusters..
unscrew topcap with socket..
remove preload gubbins..
remove springs..
pour out old oil into container..
cycle dampers a few times while doing this..
unscrew bolt in base of forks
(its easier to leave these bolts in the forks once undone i find.. they stay in place as they have an o-ring on them)
Remove damper carts / dummy legs..
point tiny hole in base of damper at the oil container..
cycle damper and squirt old oil out of damper into container..
slide stanchions out of fork lowers..
Remove Seals / bushings as necessary.
Reverse process to put back together…
oil heights are in the manuals above..
and don’t forget to put the top out springs back in when you rebuild the forks.. its reasonably annoying when you forget to do that..!