Hmm, considers whether he wants to get embroiled in this one…
Hell, why not 😆
Ooops! premature posting…
Thing is – many will tell you (including the instructions Shimano put in with new mechs) that its unreasonable to expect to be able to use all combinations of gears without some rubbing at the extremes. Allied to this is the argument (which I’m sure someone will be along with soon) that you shouldn’t use all the combinations of gears.
I’m a bit in the minority here, but I actually expect to be able to use all 27, 30, whatever gears I’ve paid for without nasty rubbing noises! And I’ve managed to do it on all the bikes I’ve owned – double/triple, 8/9 speed, hardtail/FS.
But… it does take a bit of patience and fiddling to get it right.
As for your specific issue, I don’t know what FD you have – 8/9/10 speed, SRAM or Shimano, so can’t offer any specific instructions except to say that you start with the right chainline, then match the FD to your crank setup, then set the height on the frame correctly, then the cable tension, and finally start fiddling with the set screws.
Best advice I can give is to bring the thing into your living room one evening, put a nice CD on, and start from scratch following the manufacturers tech docs and/or park tools manuals.
When you’ve got it right its very satisfying!