A close look at Classified Powershift. Two-by is back!

by 70

The Classified Powershift system revolves around a two-speed hub, made in Belgium, that is electronically shifted by a remote shifter.

The Classified Powershift system, with axle/receiver, hub, shifter and 11-40T cassette

It might surprise you to discover, but after years of refining one-by gear systems, Belgium’s Classified Cycling reckons that it’s time to bring back two-by. Specifically 2×12 that uses a custom 11-40T cassette and its new two-speed, electronically-shifted two-speed hub.

Before you completely dismiss this as another ‘mad inventor in a shed’ story, Classified has some serious industry, and pro-(road)-racer backing and it’s serious about the benefits of a two-by system, even off-road. It’s currently being trialled, and raced, on the road and cyclocross scene, and the brand has recently announced its mountain bike system.

The Powershift System

Let’s start by looking at what’s involved: The Classified Powershift system revolves around a two-speed hub, made in Belgium, that is electronically shifted by a remote shifter. The special hub needs a special cassette, so for the mountain bike system, there’s an 11-40T 12 speed cassette, machined with a hollow cone below the sprockets (as you’ll see on high-end SRAM cassettes) and this mounts to the cone-shaped hub.

So how does it shift? The clever bit is the supplied thru-axle. It features a battery in the ‘lever’ which houses the wireless receiver. The through-axle induces a shift, wirelessly in the hub, with battery life in the ‘thousands of shifts’ mark. The hub is capable of either a 1:1 ratio, or a reduced ratio of 0.7:1. Roughly the kind of shift in ratios you’d get from a 42T – 32T chainset on a mountain bike (or a 50/34T on the road).

The shift is virtually instant – 150m/s and can be done under full load – up to 1000Watts (and tested to more) and it’s done using a very ergonomic and aesthetically-pleasing ring shifter that offers a light, magnetically-sprung up/down shift on the bars (though it can also be incorporated into road shifters). Everything has magnetic-coupled USB chargers to keep the systems all sealed and fully waterproof.

The ring shifter and magnetic USB charger. A charge should last around 10,000 shifts

But why?

So, after all the effort to remove the front derailleur from mountain bikes in the last decade, why is Classified keen to bring back the two-by mentality?

Bigger gear ratios is one argument. It’s 11-40T cassette offers a range of 530%, bigger than Rohloff’s 14 speed Speedhub gear hub and bigger than the 520% of SRAM’s biggest 10-52 Eagle cassette. Having a second range of gears means that Classified can offer a 10.5% step size in gearing, which feels more natural than some of the bigger jumps in modern 1×12 cassettes. You can also shift without pedalling (in fact, it’s similar in principle to SRAM’s short-lived Hammerschmidt two-speed cranks, only way lighter and not draggy in the slightest).

There’s also an argument that you can run a bigger chainring, as you’re no longer limited by how big a dinnerplate low gear you have, so bikes can run a 34T or 36T ring, which is often the size of ring that bike suspension is designed around (bike companies don’t employ weedy 28T-toting bike journos, when designing frames, they use people like Nino Schurter) and so your suspension should work better with the chain in the ‘correct’ position. (Though arguably, you’ve increased the weight of the back wheel, which isn’t ideal). The Classified MTB hubs are beefed up with ten pawls per hub instead of the normal five for the road wheels.

And how?

Classified argues that having an instantly-accessible second set of gears, whether bigger or smaller than the ones you’re currently in, will make you a faster rider. It allows you to ride full-gas towards the bottom of a climb and then dump it into the ‘little’ ring, which would otherwise see two or three rear shifts, and then mash up the hill. Once you’re at the top of the hill, you can instantly be back in the ‘big’ ring and back on the gas. The same is true of tight singletrack where you might be braking heavily for corners and can instantly shift into smaller gears ready to power out of them again. For racers, there’s even an 11-34T cassette with even tighter ratios.

The thru-axle has a splined end, onto which you can bolt three different lengths and six different end-threads.

All of this comes at a bit of a cost, obviously, but with Classified claiming that it can make a recordable time difference to a tight singletrack loop, there will be racers already interested in the mountain bike system, as there are on the road.

The system includes shifter, axle (with three lengths and six threads available), hub shell and cassette, built onto a carbon wheel from Classified’s wheel partners (which includes DT Swiss and announced today, Hunt). The wheels will be distributed aftermarket in the UK by WindWave.

The Classified ring shifter plays neatly with dropper levers and has an addictively smooth action.

The Classified Powershift system will be around €2699 for all that, or you can get a hubshell set for building into a new wheel (minus shifter and axle) for €1549 and wheels will start appearing next month, with riders encouraged to try the system for themselves.

Micro-review

And, as a side-note, (I, Chipps) having ridden the 75km Tour of Flanders sportive on a Ridley Grifn bike and Classified wheels, I can testify that the Classified Powershift system does work flawlessly. But that’s on the road. Whether we ‘need’ two-by back off road, you’ll have to wait until we’ve had some wheels in on test for a while.

More details can be found at classified-cycling.cc

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Chipps Chippendale

Singletrackworld's Editor At Large

With 23 years as Editor of Singletrack World Magazine, Chipps is the longest-running mountain bike magazine editor in the world. He started in the bike trade in 1990 and became a full time mountain bike journalist at the start of 1994. Over the last 30 years as a bike writer and photographer, he has seen mountain bike culture flourish, strengthen and diversify and bike technology go from rigid steel frames to fully suspended carbon fibre (and sometimes back to rigid steel as well.)

More posts from Chipps

Viewing 30 posts - 41 through 70 (of 70 total)
  • A close look at Classified Powershift. Two-by is back!
  • thols2
    Full Member

    What’s wrong with your bike that means you can only use 3 or 4 largest sprockets?

    The middle ring on a triple ring setup is normally aligned with the center of the cassette. You can use the full range of the cassette using the middle ring. The small ring was intended only to be used with the inner few sprockets on the cassette, otherwise you have a terrible chainline. Because the inner ring is much smaller, it put much more stress on the chain (because you have more leverage) so you’re likely to snap the chain if you stand up and mash on the pedals with the chain crossed from small ring to small end of the cassette. Even if you don’t snap the chain, you’ll still wear things out much faster.

    I run 2x on most of my bikes. The same thing applies as with a 3x system – you only use the small ring for extremely steep stuff using the bottom half of the cassette. Once you get into the middle of the cassette, you should be shifting back to the large ring.

    matt_outandabout
    Full Member

    I run 2x on most of my bikes. The same thing applies as with a 3x system – you only use the small ring for extremely steep stuff using the bottom half of the cassette. Once you get into the middle of the cassette, you should be shifting back to the large ring.

    I am aware that in smallest chainring + smallest 2 sprokets my chain can get noisier, and the reverse largest chainring and largest two sprockets it also gets noisier. Used to happen with 3x. This is ‘crossing the chain’ and something I tend to try to shift the front as it happens – so yes it is a bit of a ‘thing’.

    I still wonder at the cost and weight this is how much advantage it gives over a standard front mech and 2x chainrings.
    Or indeed how it compares to a Hammerschmidt (or perhaps needing a new version of). As I understood a Hammerschmidt was planetary gears and was generally not liked…I only rode a hundred metres on one though.

    rootes1
    Full Member

    always the Schlumpf Drive:

    schlumpf drive – Home – schlumpfdrive – ultraflat Planetary Gear for Bikes

    various versions for different applications.

    squirrelking
    Free Member

    @tomhoward yeah I don’t understand why some don’t. Cotic Cascade being a prime example, having the mounts for p-clips to a side pull mech like the Solaris is a no brainier and yet…

    If I’m on an all day tour I want a granny, no ifs or buts, I am either not going to make it up a 20%er or not going to get a decent speed on the flats without a second ring on the front.

    From what I understand of Hammerschmidt it’s basically a front Alfine so I can see why people wouldn’t like it. At least it’s easier to keep in 1:1 though.

    mert
    Free Member

    @mert, you can, but it’s not ideal
    https://www.bikeradar.com/advice/workshop/cross-chaining/

    I know exactly what cross chaining is thanks.

    Sticking to the 3/4 largest sprockets in the small ring (of two) is ridiculous on a 10+ sprocket cluster. At least 6 or 7 of them should be useable and perfectly safe to do so.

    b33k34
    Full Member

    Or indeed how it compares to a Hammerschmidt (or perhaps needing a new version of). As I understood a Hammerschmidt was planetary gears and was generally not liked…I only rode a hundred metres on one thoug

    Hammerschmidt was seriously heavy – about 1.5kg. Yes, that effectively included a bashring but still a big lump.

    It might be expensive but I’m pretty sure Classified’s pitch is that their system adds very little weight (partly as their expensive cassette is really light)

    tpbiker
    Free Member

    Cool tech but ultimately pretty pointless

    On an mtb a 1x system works perfectly well

    On a road bike I’ve never once thought my front mech was a particular issue.

    On a gravel bike, 1x does for me, if I wanted more range or tighter gears I’d go 2x. Other than looking slightly better than a front mech I fail to see the point.

    There may be a tiny aero advantage, but it will be a couple of watts at most, probably offset by the drive chain losses.

    Also…it’s 2.5k😂😂

    dangeourbrain
    Free Member

    Also…it’s 2.5k😂😂

    Only if you want a battery and Shifter…

    legometeorology
    Free Member

    Also…it’s 2.5k😂😂

    Only if you want a battery and Shifter…

    Pretty sure the 2.5k is for a pair of carbon wheels with the extra Classified stuff. Not cheap at all, but tbf a pair of carbon wheels would be 1k or so on their own just for a basic set

    legometeorology
    Free Member

    @mert, you can, but it’s not ideal
    https://www.bikeradar.com/advice/workshop/cross-chaining/

    I know exactly what cross chaining is thanks.

    Fair enough @mert, from your first comment I wasn’t sure if you had but sorry for the misunderstanding

    tpbiker
    Free Member

    Pretty sure the 2.5k is for a pair of carbon wheels with the extra Classified stuff. Not cheap at all, but tbf a pair of carbon wheels would be 1k or so on their own just for a basic set

    yes it is tbf, and viewed in that context it’s not so bad. So probably the best part of 1200 quid over and above what you’d be paying already assuming you are using similar standard components

    Still don’t see the point, but then again I have all kinds of pointless gimmicks across my bikes, so never say never..

    midlifecrashes
    Full Member

    Oh look, SRAM Dual Drive!

    I have one on a Bike Friday. Three speeds in the internal hub gears, seven on a conventional cassette (up to 9 is possible, maybe more these days?) Controlled by a combo unit with gripshift for the derailleur and thumb paddle for the internal gears.

    hungrymonkey
    Free Member

    Having actually ridden a classified hub on a gravel bike, I can confirm you’d not know whether you were in the direct or reduction great through any resistance in the system. It really is that effective.
    In fact, I found myself often switching hub gear to work out which I was in…

    IME it’s a good product for gravel and road, not sure I’d bother on MTB though, for a number of reasons.

    nickc
    Full Member

    could you go on a bit @hungrymonkey? as some-one who’s actually used it, it would be great to hear your thoughts on why you think it’s not for MTB particularly.

    Sanny
    Free Member

    I tried it in Flanders last year, albeit on their rollers set up as they were not available for a proper ride. To be fair, I was rather intrigued by it and really like the way it felt. I’ve been itching to test one on the gravel bike when it was launched but there was not the availability of a gravel version…..until now.


    @chipps

    Happy to test it for the website if you fancy? After all, I suspect that I am probably the only one who still rides 2 x on his mountain and gravel bikes and has yet to suck at the teat of 1 x. I wonder if this could be the system to abandon my front derailleur. The VYRO chainset came close but ultimately did not prove reliable longer term in Scottish filth. The first couple of winters were fine then the shift tabs started to break and the company no longer trades.

    Cheers

    Sanny

    hungrymonkey
    Free Member

    Mostly weight distribution tbh. I want to minimise unsprung mass on a FS bike, and I’ve memories of a (heavier, to be fair) rohloff murdering the handling of a bike I used to have.
    I’m also not convinced I’m so fussed about close ratio gears on a MTB, whereas I prefer them on my gravel bike – as such a 10-52t range works fine for me on MTB.
    The gravel bike has a 514% range (I think) with the closer ratios of an 11-34t (edit) cassette. Good on the road sections but also nice and low for steep tech climbs or bike packing.
    I can see the potential appeal on a race HT, destined for flatter courses – perhaps a reflection of the classified’s Dutch origins… But that’s not my bag.

    Northwind
    Full Member

    sillyoldman
    Full Member

    There’s no discernible drag at all. They claim that the reduction gear has less efficiency loss than using the inner ring that the hub mimics on a 2x system.

    Discernable being the operative word- there’s no discernable drag with a well maintained chain either, mostly because chains are very efficient but also because humans are not precision measuring equipment and there’s so much else going on. For things to be actually reliably noticable, you need drag like you’re pedalling porridge. Which, to be fair, some drivetrains do manage to deliver but they’re not useful comparisons once you get into stuff that isn’t making that sort of big sacrifice.

    thols2
    Full Member

    The middle ring on a triple ring setup is normally aligned with the center of the cassette. You can use the full range of the cassette using the middle ring. The small ring was intended only to be used with the inner few sprockets on the cassette, otherwise you have a terrible chainline.

    If you can use the whole cassette with the middle ring, how does that add up to everything except the inner few sprockets having a “terrible chainline”? The inner ring is about 1-and-a-half cassette sprockets further to the inside, the chainline on the third-from-outside sprocket is better in the inner ring than the chainline on the outside sprocket and middle ring.

    BITD crossover chainlines really were that bad, but it’s something that got less and less an issue as time passed and chains especially but also shifting got better. There’s a reason that people still threw out chainline as an argument against single ring, when it was first getting popular, but only til a bunch of people had tried it and found how trivial it really was, progress had quietly happened. Big cassettes and multiring still have extra challenges with chainlength of course.

    mert
    Free Member

    The small ring was intended only to be used with the inner few sprockets on the cassette, otherwise you have a terrible chainline.

    No it wasn’t. And no you don’t.

    Even on 3×6 it was perfectly possible and practical to use 4 or 5 of the 6 sprockets from the small ring.

    Though i’ve seen this factoid propagated by people who should know better over the years.
    They mostly don’t seem to understand how gears work (either derailleurs, chain drive or overlapping ratios, or all three).

    crazy-legs
    Full Member

    No it wasn’t. And no you don’t.

    Even on 3×6 it was perfectly possible and practical to use 4 or 5 of the 6 sprockets from the small ring.

    This ^^

    The main issue with cross chaining was little to do with chainline itself and more to do with catching the outer plates of the chain against the inner teeth of the big ring when attempting to use small-small and the potential for ripping the mech off when using big-big because in the days of 3×7, 3×8 etc, rear mechs had far lower capacity than modern mechs.
    Also modern 11/12sp chains are far thinner and so far more flexible than the old 7/8sp chains which were much thicker and much less tolerant of being flexed sideways.

    A modern 1x or 2x system has no issues with cross-chaining at all, it’s one of those annoying myths that gets propagated alongside “campag wears in, shimano wears out” and “steel is real”.

    sillyoldman
    Full Member

    Discernable being the operative word- there’s no discernable drag with a well maintained chain either

    I used Classified wheels on my gravel bike for a year, and so am pretty familiar with them.

    On MTB stuff, I noticed drag when I first fitted M8000 11 speed 1x when in 32/42, until I spaced the chainring in a few mm to improve chainline, so in my experience, chainline inefficiencies are discernable, whereas the Classified reduction gear is not. M8000 was all new, but until ring was spaced in, I couldn’t feel the shift in ratio from 2nd to 1st due to drag.

    For those suggesting it’s similar to other IHG with cassette options – try it, it really isn’t.

    Mine were samples which I’d have liked to have kept, but as has been mentioned, they’re not cheap, so when the time came, I handed them back and stuck my old set up back on.

    Not affiliated with Classified BTW – just have a fair bit of 1st hand experience of it.

    Dunno what I’ve done to the quote function – it appears the wrong way round, but I’m sure you get the gist!

    convert
    Full Member

    No it wasn’t. And no you don’t.

    He’s right you know. Think about it logically……a double chainset has 5mm between the centres of the two rings. A single ring chainline is nearly always at the half way point between the two. On a 10 or 11spd cassette the distance between the centres of the teeth is a hairs breadth below 4mm. So the angle of the chain in the smaller chainring and the 2nd from top sprocket (2nd smallest) is only a little bit worse than the large chain ring to top (smallest) sprocket. And the smaller chainring to the third from top (third smallest) is substantially BETTER than large chainring to top (smallest) sprocket. Then compare to 1X – smaller chainring to second from top (2nd smallest) sprocket is a better chainline than a 1x in top gear (or bottom gear come to that). Then add the 26inch to 29er factor – longer chainstays reduces angles and minimises the problem further.

    The millions of miles of 1X now covered with users using the full range of the cassette (arguably more than ever due to the reduced gear range available) with no massive wear issues and swathes of snapping chains should probably have put the cross chain issue to bed as arguably overdone back in the day. For me the biggest issue was getting front mech not to rub yet shift cleanly.

    But having said all that….I’m not planning on going back from 1X off road now. Planning on touring 1X too this summer. My issue is there is too much machismo with the top end gearing on bikes for mere mortals – most of us could solve any gear range issues with 1x systems by increasing the size of the lowest sprocket or reducing the chainring size. (convert – now only putting out an FTP of 290w and very happy with 50x13t too gear on his best road bike and running a 36T 1X on his gravel.)

    lardman
    Free Member

    errr…. pinion?
    Better solution surely? when frame builders start jumping on the train.

    crazy-legs
    Full Member

    errr…. pinion?
    Better solution surely? when frame builders start jumping on the train.

    Much heavier and ties you into one frame.

    The advantage of this is that the bike remains basically the same. If you put in a regular rear wheel, it’ll still work as a 1x and you can also change the frame and just transfer everything across.

    tomhoward
    Full Member

    Better solution surely?

    Gaps between the gears are massive.
    V low POE in the pinion freehub, regardless of what your hub has.
    Gripshift isn’t for everyone (and trigger options have their own issues).
    No shifting under power.
    Weight (even though it’s placement is optimised).

    I get they have their fans, and I like them in specific circumstances, but not as a catch all MTB drivetrain.

    hungrymonkey
    Free Member

    And pinion feels like soup in comparison… Part of the advantage of the classified system.

    On the efficiency front, no system that’s poor is gonna be used in the pro peleton, but the classified has already been used in the classics and is due to appear in the TdF apparently. Totally different to any other IGH system out there in terms of performance

    mert
    Free Member

    convert – now only putting out an FTP of 290w and very happy with 50x13t too gear on his best road bike and running a 36T 1X on his gravel.

    I was doing the odd prem and a bit of elite racing on the continent on 53×12 or 13.
    Not these days though, i’m 50% heavier and only got 2/3rds of the FTP…

    Through manufacturers seem to think i need a bigger gear these days than i did in them days.

    ayjaydoubleyou
    Full Member

    On the road, it has replaced the front mech like for like in gearing terms. But on mtb we have for the last few years settled on a linear big block cassette.
    I said on the other thread – this only has benefit if we can use a short(er) cage mech.
    All their proprietary cassettes AIUI seem to be 12 speed. All mtb 12 speed mechs are massive. And if you still have to use them, any advantage is lost.
    Should we be using road/gravel mechs? Will they be robust enough?
    I can see the advantage for the enduro racer (or enthusiastic enduro amateur) in having a small block and mech on the rear for stages, and being able to dump a handful of gears without pedalling if they mess up.
    I guess with enduro bikes getting closer to DH bikes every year, there’s also the fringe benefit that you can take out your classified wheel and pop in a regular rear wheel for DH or bike park.

    squirrelking
    Free Member

    Should we be using road/gravel mechs? Will they be robust enough?

    I used to run SS road mechs exclusively back in the day as they were cheaper than mid cage (ie. XT) mtb mechs. I remember crushing a 105 under my chainstay on a wall and it never missed a beat.

    So yes, road is perfectly fine for mtb use. Or was at any rate.

    thols2
    Full Member

    The main issue with cross chaining was little to do with chainline itself and more to do with catching the outer plates of the chain against the inner teeth of the big ring when attempting to use small-small and the potential for ripping the mech off when using big-big because in the days of 3×7, 3×8 etc, rear mechs had far lower capacity than modern mechs.

    The main issue for me is that the smaller ring puts a lot more force on the chain due to the increased leverage (a 22 tooth ring will give 145% more chain tension than a 32 tooth ring). Once you get past the middle of the cassette, the chainline starts getting more and more extreme, so you’re likely to snap your chain if you stand up and hammer or miss a downshift under power. Sure, you can still pedal the bike when it’s cross-chained, but if you’re going fast enough to need to cross-chain, you’re better off shifting to the middle ring. Aside from stressing the drivetrain less, it’ll stop the chain from flapping around so much.

    The original point I made was that the supposed inefficiency of a small ring is really only going to happen if you’re cross-chained. If you keep the chainline fairly straight, a planetary gear system is not going to have the claimed efficiency benefit over a double ring setup.

    oldnpastit
    Full Member

    Interesting video analyzing the losses from Peak Torque. Seems like he quite likes it.

    EDIT: for me, I think the price is still just a bit too much to swallow.

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