Jon – I feel some of your pain. Getting fat-ish (2.25/2.35 maxxis) onto Arch EX rims was a bit of a performance. But having had them on and off a few times now, it all good. Rear is a LUST, front is a DHF Evo.
Only thing I can add is
a) if new wheels/tape/tyre lob a tube in overnight to really seat the rim tape
b) double check the valve. Sometimes if there is too much tape near the hole, the bung won’t seal. I remove ALL the tape from the hole to make sure I get a good seal.
9 times of out 10, it’s all fine. 1 out of 10, I have to go outside for a little cry.