Viewing 30 posts - 1 through 30 (of 30 total)
  • metal machinists – top hat drilling
  • gusamc
    Free Member

    If you had a shock mount kit that was correct except for 6mm instead of 8mm hole – could you get the 6 drilled to 8 ? and any ideas on costs

    wysiwyg
    Free Member

    Lathe and centre drill, no?

    bencooper
    Free Member

    Lathe and boring tool – simple.

    richmars
    Full Member

    How concentric does the 8mm hole need to be to the outer diameter? if not much, just a hand drill will be fine. Assuming there’s enough metal left after drilling to 8mm.

    porter_jamie
    Full Member

    i’d try murdering it out with a hand drill. if you can bring it to my unit in essex tomorrow evening i’ll bore it out on the lathe for free!

    bigdean
    Full Member

    I’ve made some brass one that have lasted well over a year, just drilled and reamed.
    Lathe preferred but a half decent pillar drill, adjustable table and vice could just about do it.

    willej
    Full Member

    Lathe with an 8mm drill in tail stock. Drill through then de-burr with countersink on either side. Simples.

    bren2709
    Full Member

    Why on earth would you bore it out when you can use a reamer.
    Has to be concentric to the diameter that fits in the DP bush.

    dirk_pumpa
    Free Member

    reamers are old skool.

    bren2709
    Full Member

    So you are gonna take the time to bore out to 8.00mm where a reamer will do in one cut to size no problem and accurate.
    Old skool my ar*e!

    willej
    Full Member

    Why on earth would you bore it out when you can use a reamer.

    It’s unusual to find a reamer that’ll take a 6mm hole to a 8mm hole. Reamers are normally used to make very precise diameter holes so you might drill 7.5mm and them ream to 8mm. The hole in a shock mount reducer is only a clearance hole for a screw so the precision of the diameter is unimportant, relative to the concentricity. Drilling it out with a good 8mm drill would be perfectly acceptable. No need to bore or ream.

    cp
    Full Member

    willej +1

    takisawa2
    Full Member

    2mm is a bit much to ream out, I’d drill it to 7mm first. If you want a round hole use a ream, straight fluted if your hand reaming.

    bren2709
    Full Member

    My mistake should have stated drilling out to 7.5 – 7.7mm before reaming.
    Concentricity is important as both sides need to line up to allow the 8mm pin or bolt to pass through any misalignment would cause problems.
    Hole drilled to big will give to much play in the mount.

    bullandbladder
    Free Member

    TBF, actual concentricity isn’t really an issue. The main thing is to get the hole straight. Get it in a decent lathe chuck so it runs true, nice sharp twist drill, and it will follow the existing hole.

    Northwind
    Full Member

    Realistically though if you don’t have the kit and skills to do it yourself, it’s likely to be cost effective just to replace the wrong part.

    legend
    Free Member

    wysiwyg – Member
    Lathe and centre drill, no?

    Why complicate the issue? Many moons ago, Tom Barker + drill in the Ft.William car park sorted mine

    dirk_pumpa
    Free Member

    sounds like it’d be quicker to make a new one to me 🙂

    don’t pass it on to bren though, he’s planning on welding a reamer into it.

    bren2709
    Full Member

    If the hole isn’t straight then the concentricity will out.

    bren2709
    Full Member

    What a tool!

    pussywillow
    Free Member

    willej – Member
    Why on earth would you bore it out when you can use a reamer.
    It’s unusual to find a reamer that’ll take a 6mm hole to a 8mm hole. Reamers are normally used to make very precise diameter holes so you might drill 7.5mm and them ream to 8mm. The hole in a shock mount reducer is only a clearance hole for a screw so the precision of the diameter is unimportant, relative to the concentricity. Drilling it out with a good 8mm drill would be perfectly acceptable. No need to bore or ream.

    No shit. 😆

    kevj
    Free Member

    +1 for Northwind tbh, but if you are to DIY, then set it up on a pillar drill and use a 6mm bit through the bore and clamp to ensure concentricity. Swap out the bit to 8mm and drill through.

    gusamc
    Free Member

    cheers Jamie – but in Berks, so will try to find a local chap

    dirk_pumpa
    Free Member

    .5 of a mil is waaay too much for an 8 reamer as well. Theyre not cheap.

    deanfbm
    Free Member

    It’s just a clearance hole, hand drill and 8mm bit is all you need.

    All that matters is parallel faces when everything in clamped down, of which you are not effecting by doing anything with the bore (unless you make a real mess of it). Also, once everything is clamped down, it’s the friction between faces that keeps everything fixed, all the bolt does is clamp everything together to achieve said friction.

    Reaming? Really? There is no bore/shaft interaction here for fit.

    trail_rat
    Free Member

    Wow way to overcomplicate things – hand drill and a vice.

    Anything else is just showing off.

    Athough i have in the past modified a frame with a hacksaw and a facing tool to make a set of forks fit 😉

    IanMunro
    Free Member

    .5 of a mil is waaay too much for an 8 reamer as well. Theyre not cheap.

    I’m guessing you mean 0.5 of a mm. 0.5 of a mil is waay too little for a reamer 😀
    But yeah 20 thou/mil / 500 microns is too much.

    coatesy
    Free Member

    I’ll do it on my lathe if you want, won’t cost anything. Contact me by e-mail from my profile for adress.

    gears_suck
    Free Member

    I wouldn’t want anyone drilling holes in my top hat, they’d kick me right out at the next young conservatives convention. Well, they’d kick me out anyway cus I’m an old fart. 😥

    NorthCountryBoy
    Free Member
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