Viewing 29 posts - 1 through 29 (of 29 total)
  • Frame broke – Tell me your Aluminum repair stories
  • sandwicheater
    Full Member

    😥

    Only had it a few months, balls. I’ll miss you 29er Transition Bandit, you were good fun while it lasted.

    Zip ties got me home on last nights ride.

    Took a good five minutes of playing with the back end to work out what was wrong before someone noticed the culprit;

    [/url]Untitled by Phillip Dalton, on Flickr[/img]

    [/url]Untitled by Phillip Dalton, on Flickr[/img]

    I’ve only ever heard bad stories of Aluminium repair. Worth pursuing?

    Friends recommended this chap and i’m visiting in-laws in Cambridge this weekend so may be able to squeeze me in.

    http://www.allmetalweldingservices.co.uk/AluminiumBikeFrameWeldingRepairUK.html

    Need to sort something before the Dyfi in a couple of weeks.

    I’ll also try Transition, see if they have any rear triangles left.

    Maybe time for something new, Codeine 29er are £550.

    Scienceofficer
    Free Member

    If you weld it, it will need to be re-tempered afterwards.

    sandwicheater
    Full Member

    That was my understanding scienceofficer (pictures you in lab coat behind bunson burner, please don’t shatter the illusion).

    nemesis
    Free Member

    If there’s clearance, I’d probably give it a go with carbon and epoxy rather than welding

    nickjb
    Free Member

    If it is just the swing arm it might fit in a domestic oven. the temperatures for heat treating aluminium should be easily achievable AIUI. Got to be worth a go.

    sandwicheater
    Full Member

    I’m hearing what everyone is saying, but what i really want to hear is ‘get a new frame bro, new frame, new frame, NEW FRAME, NEW FRAME’

    Looking at postage costs, repair costs, price is close to total frame value. I just don’t think i’d ever be happy but seems a waste not to at least try.

    Northwind
    Full Member

    Have you spoken to Transition? Replacing parts will often make more sense even if there’s a cost (my Hemlock frame was made entirely out of replacement parts!)

    If you want recommendations for frame repair welding then probably orange 224 owners are the best resource. They’ll tell you how bombproof and reliable the frames are, then they’ll tell you who welded up the cracks for them. 😆 (ok more seriously, if you’ve got an uplift venue locally, and a shop that caters well for them, they may have some good advice)

    sandwicheater
    Full Member

    Good thinking Northwind, just emailed windwave and fingers crossed they have a swingarm. Really like the frame so keeping it going is the preferred option.

    But the codeine frame is very shiny.

    Dyffers
    Free Member

    Specialized road frame MY2002, lovely stiff light aluminium frame, after 6 years I found a crack forming from a air (frame casting? Don’t know much about aluminium tubing production) hole at the rear of the drive side seat stay. With nothing to lose, I gave it to the welder father-in-law who passed it on to an alloy specialist welder at his work to have a go at fixing it NB the crack had not yet gone all the way round.

    Got it back like this with a comment ‘it went better than expected’ ie he didn’t completely destroy it even though the tubing was so thin.

    I used it for a bit of time trialling and to be fair it cracked at a different weld after another year; the repair held ok. I suspect with a MTB and it having cracked through already, YMM considerably V. Bad luck.

    Images won’t work because I’ve got spaces in the folder name, duh, so clicky links:
    http://i292.photobucket.com/albums/mm30/Dyffers/Spesh%20repair%20Nov%2008/IMGP0005.jpg
    http://i292.photobucket.com/albums/mm30/Dyffers/Spesh%20repair%20Nov%2008/IMGP0006.jpg

    dovebiker
    Full Member

    Heat treating performs 2 functions – a stress-relieving, post-welding, but it will now be relatively soft. Many then need to be tempered – heated to 1000 degrees and quenched – to give them the strength. Keeping components aligned is also very important!

    sandwicheater
    Full Member

    1000 degrees, hmmmm, could prove problematic.

    So what your saying, if i can read between the lines is to get the Codeine, right?

    rocketman
    Free Member

    Have had three broken frames and ime by far the best way to repair them was to GET A NEW ONE

    HTH

    ghostlymachine
    Free Member

    1000 degrees? Hmmmmm. You think?

    sandwicheater
    Full Member

    You all heard him, get a new frame, NEW FRAME!!!

    scruff9252
    Full Member

    Aluminium heaterd to 1,000°c?! It’d turn into a puddle! Although at least a puddle with no cracks…

    mick_r
    Full Member

    I’ve never known an aluminium repair work very well and that bit will be under quite a lot of cyclic stress. But it probably won’t hurt you badly when it breaks again 🙂

    1000 deg for aluminium! Don’t think so.

    A little bit on heat treatment of Columbus tubes here.

    http://www.columbustubi.com/eng/3_2.htm

    rickmeister
    Full Member

    Scienceofficer in the lab, earlier today..

    mintimperial
    Full Member

    This aluminium tech talk is all very interesting, but yeah: get a new frame! And hang that one on the wall in the shed to show how gnar you are.

    Scienceofficer
    Free Member

    I have a bigger codpiece.

    GeForceJunky
    Full Member

    These days there are plenty of aluminium things being glued together, cars, planes etc, I wonder if one could glue a broken weld back together???

    dovebiker
    Full Member

    My bad – soaking temperature for aluminium alloy is 500 degrees – a bit hotter than your kitchen oven

    honourablegeorge
    Full Member

    Cable ties looks fine to me.

    alexpalacefan
    Full Member

    Vernon Barker in Dronfield welded my Scandal last year.
    No heat treatment, and the repair seems fine.
    APF

    DrP
    Full Member

    I had my scandal welded at the seattube/seatstay interface last week..
    No heat treatment.
    I’ve yet to ride it.
    Will let you know if I die.

    DrP

    sandwicheater
    Full Member

    Oi you two, i’d almost convinced myself to get a Codeine and you come in here spouting your helpfulness.

    Scienceofficer
    Free Member

    Sooo, Being a curious type, I’ve continued to do a bit of reading.

    It looks like the 2nd heat treatment after soaking is to accelerate age hardening. It depends on the specific alloy, but apparently, age hardening at room temperature can take as little as 5-30 days, but in the case of 6000 series alloys often used in bikes, this is a process that can continue for years.

    rockthreegozy
    Free Member

    If a medium is any use I have a Codeine frame new in November, VGC.. email in profile.

    sandwicheater
    Full Member

    Thanks rockthreegozy but i’m a lanky devil and after a large.

Viewing 29 posts - 1 through 29 (of 29 total)

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