you have cleaned out an egr havnt you molgrips…..
All that lovely black gunk , the thick sticky stuff and the gritty powder.
Thats what your sticking into your bores with the egr……
I understand why we have em , but at sk points out , there are better ways to achieve lower combustion temps to keep nox formation down, but they cost more and require effort.
Egrs on petrol is a different story as they dont produce nearly as much soot to pump back into your engine.
Egr delete on my engine and it now returns 10 more mpg ( deleted in the form of a bolt into the activation vac hose and a plate over the hole in the inlet manifold. , actuator no longer moves and the gunge doesnt get into my bores.