I get this with the newer SRAM Trail and Guide brakes which have ditched CPS washers except for certain configurations. Without the washers they screw down flat, which they say is fine now as tolerances are better in modern forks (and adapters?). Doing one last week though it just angles in a tiny fraction and catches the rotor when tightened, no matter what, and the calliper won’t shift any further out of the way.
Tried filing down pads thinking the last of my superstar pads is a bit thick, but the same.
In the end, adjustable wrench, bend the rotor until it spins free. Works perfectly 😀
However it could be the adapter and or fork mounts could be faced to solve it. The adapter I’m using is possibly non SRAM so maybe it’s not faced well either.