Viewing 13 posts - 1 through 13 (of 13 total)
  • Anyone cracked a fillet brazed tube?
  • woodsman
    Free Member

    A bit old skool maybe, but has anyone had a cracked tube or joint, on a fillet brazed steel frame?

    cynic-al
    Free Member

    yes, but not at teh joint.

    It's perfectly possible to break a brazed frame.

    woodsman
    Free Member

    Yep, I can see now that wouldn't make any difference, perhaps I should have just said joint. The mass of the materials at head tube to down tube and the softness of brass, make me think it could be more durable than say TIG. Be interested to hear folk's experiences – I could be wrong!

    🙂

    leggyblonde
    Free Member

    I think the main advantage of fillet brazed frames is that tubes can be replaced relatively easily. I know of a few track frames that have had their top tubes replaced after crashes.

    Craggyjim
    Free Member

    I know of a friend who has cracked a fillet joint, but that was on his first frame building attempt. I reckon a good fillet joint is very strong but how do you know if it's good joint? That has to come down to the skill of the builder.

    gary
    Full Member

    The mass of the materials at head tube to down tube and the softness of brass, make me think it could be more durable than say TIG

    Not really that simple. Here's something I dug out of my bookmarks from years back for light reading 🙂

    Fillet, tig, etc.

    woodsman
    Free Member

    Bump for the Friday afternoon skivers 😉

    epicyclo
    Full Member

    Bent a few lugged frames but never at the lugs.

    cynic-al
    Free Member

    Tigged frames break at welds if the weld was too hot yes, and happens primarily on alu? As brazing uses low temperatures then this is Shirley avoided?

    Academic question anyway I'd have thought, steel weld/braze failure is so low.

    Macavity
    Free Member

    In short :Stuff breaks.

    Look at the concluding remarks on brazing in:
    http://desperadocycles.com/The_Lowdown_On_Tubing/The_Metalurgy_Of_Brazing_Part_4.pdf

    "But the fact is that frames do fail, even
    ones constructed by the so-called "masters."
    I've spent a great deal of time trying
    to get failed frames from American builders
    to analyze, and have been successful only
    twice. Builders are very reluctant to give
    frames to me because they fear I'll publish
    their names with my results – which would be
    bad for business. Because these frames
    could teach us a lot, and because naming
    names serves no purpose – what happens to
    one framebuilder happens to many – the
    photos shown in this series don't reveal the
    framebuilder or manufacturer. No matter
    how skilled the framebuilder is, some very
    small percentage of frames will fail for one
    reason or another. This shouldn't result in a
    negative opinion of a competent framebuilder."

    Brazing can be done with an oxyacetylene torch, oxypropane of even propane/air torches: oxyacetylene has a very high temperature flame but low heat, propane has lower temperature but greater heat output.
    Reynolds 853 like 531 and T45 and Cro-moly can all be joined by welding or brazing with an oxyacetylene torch.
    There is some usefull info in Tony Foale's book Motorcycle Chassis Design.
    http://books.google.co.uk/books?id=84hF-qoR5I8C&pg=SA16-PA1&lpg=SA16-PA1&dq=tony+foale+motorbike+weld+book&source=bl&ots=FYD1uNOeRm&sig=VMy2OC81ByzJujsRIFdEW_cbG90&hl=en&ei=ZR6CTMauFsmk4Qb9mO3RCw&sa=X&oi=book_result&ct=result&resnum=2&ved=0CBMQ6AEwAQ#v=onepage&q&f=false

    But bronze welding involves neither bronze nor welding, and some of his other comments about oxyactelene welding are surprising.

    For info on welding thin-wall low-alloy steels these people have plenty of experience: http://www.tinmantech.com/

    Edric64
    Free Member

    🙄 then this is Shirley avoided?

    Who's Shirley? 🙄

    Macavity
    Free Member

    Its when people do excesive frame realignment that frames end up with some internal stresses, that might end up as cracks.
    http://www.youtube.com/watch?v=zsorqEddlMA

    http://www.yellowjersey.org/zito.html

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